Aircraft Structural Assembler FAA Precision Specialist

CHARLESTON DOS SANTOS

Aircraft Structural Assembler Palm Bay, FL 407-***-**** **********.*******@*****.*** PROFESSIONAL SUMMARY

High-performing Aircraft Structural Assembler with 9+ years of experience in heavy maintenance, production, and aircraft modification programs. Specialized in complex structural assembly, precision drilling, fastening, and blueprint interpretation in high-volume environments. Proven ability to lead assembly operations, maintain strict tolerances, minimize rework, and ensure FAA compliance. Recognized for strong attention to detail, speed, quality, and ability to support and mentor team members in fast-paced production settings.

CORE COMPETENCIES

• Complex Structural Assembly & Subassemblies (Jigs & Fixtures)

• Blueprint, SRM, AMM & Work Order Interpretation

• Precision Drilling, Reaming, Countersinking, Chamfering

• Riveting: Hi-Lok, Hi-Lite, Solid Rivets, Blind Fasteners

• Use of Pneumatic & Hand Tools (Rivet Gun, C-Squeeze, Drill, Torque Tools)

• Measurement & Inspection (Calipers, Micrometers, Hole Gauges)

• Sealant Application (Fillet & Fay Seal)

• Corrosion Removal, Repair & Prevention

• Structural Modifications (STC, Wi-Fi, SATCOM, Antenna Installations)

• Quality Control, Tolerance & Defect Prevention

• Team Leadership, Training & Production Support

PROFESSIONAL EXPERIENCE

Aerotek – Aircraft Structural / Modification Technician 2025–2026

• Led structural modification tasks on ERJ 190 and CRJ 700 aircraft in production environment

• Performed precision drilling, reaming, and countersinking with high accuracy and low defect rate

• Installed complex fastener systems ensuring correct grip length, torque, and alignment

• Built and aligned structural assemblies using jigs, fixtures, and layout tools

• Interpreted engineering drawings, work packages, and SRM to execute tasks independently

• Maintained strict compliance with FAA and quality standards under tight deadlines STS Aviation Group – Aircraft Structural Technician 2024–2025

• Executed structural assembly and SATCOM installation projects

• Performed drilling, riveting, sealing, and bonding operations on aircraft structures

• Installed antennas and structural components with precise alignment and tolerance control

• Followed engineering procedures and supported high-paced production schedules Embraer Executive Jets – Aircraft Structural Mechanic III 2024

• Performed structural inspections, troubleshooting, and repairs on executive aircraft

• Completed scheduled maintenance tasks ensuring safety and compliance standards LATAM Airlines – Aircraft Structural Technician III 2018–2023

• Performed heavy maintenance (C-Checks) and structural inspections

• Executed skin replacement, corrosion repair, and structural restoration

• Worked on Airbus and Boeing aircraft structures

• Followed SRM, AMM, and engineering documentation with precision and compliance CERTIFICATIONS & TRAINING

• FAA A&P; License – In Progress (Written Completed)

• EWIS (Electrical Wiring Interconnection System)

• Boroscopic Inspection Training

• Airbus A320 Ramp & Transit Training

• Flight Control / Flap Systems Training

EDUCATION

• Aviation Sheet Metal & Composite Repair – MMAIR (2019)

• Electronics Technician – Instituto Edson

LANGUAGES

English (Professional) Portuguese (Native) Spanish (Intermediate)

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