Electromechanical Design Engineer - BLDC & Automation Expert

Resume

Mr.Deepak Raghunath Shinde M:+91-838******* *****-****************@*****.***

Deputy Manager – Product Design and Engineering Automation Pune, Maharashtra 411057

PROFESSIONAL SUMMARY

Electromechanical Design Engineer with 12+ years of experience in BLDC motor design, product development, and industrial automation systems. Expertise in DFM/DFA, tolerance stack-up analysis, GD&T, and cost-driven product optimization. Proven track record of delivering 1.8 Cr cost savings, improving assembly efficiency by 15%, and enabling 5 production scale-up through robust design solutions. Strong capability in bridging design and manufacturing for First-Time-Right product development.

TECHNICAL & SOFTWARE SKILLS

CAD & Engineering Tools

-SolidWorks SolidWorks Electrical CATIA V5 Creo AutoCAD 3D Modeling 2D Detailing Motor & Product Engineering

-BLDC Motor Design Motor Routing Optimization Connector Design Wire Harness Design Electromagnetic Optimization Rotor & Stator Assembly Tolerance Stack-Up Analysis Manufacturing & Quality Engineering

-DFM DFA VAVE DFMEA PFMEA GD&T SPC Cp/Cpk DOE MSA Lean Manufacturing Root Cause Analysis

Automation & Industrial Engineering

-SPM Design Production Automation PLC Integration Sensors & Control Systems Line Balancing Process Optimization Fixture & Jig Design PROFESSIONAL EXPERIENCE (12 Years 2 Month)

Fleetguard Filters Pvt Ltd, Pune

Deputy Manager – Product Design and Engineering Automation - Nov 2024 – Present

- Led DFM/DFA-driven product design improvements reducing lifecycle time by 18–22%

- Redesigned components under VAVE initiatives for fuel, lube, and hydraulic systems, achieving cost optimization

- Defined mechanical design concepts for SPMs including mechanism design, automation architecture, and feasibility evaluation

- Executed DFMEA/PFMEA to identify design risks and implemented corrective design solutions

- Designed optimized assembly systems and workstation layouts improving throughput and ergonomics

- Managed engineering changes (ECN/PCN) ensuring robust product design updates

- Contributed to system-level design enhancements enabling 2 production capacity. Atomberg Technology Pvt Ltd, Pune

Assistant Manager – Electromechanical Design Engineer and Automation - Oct 2017 – Oct 2024

- Designed BLDC motor wiring architecture using SolidWorks Electrical, reducing cost by 1.8 Cr annually

- Developed connector designs and wire harness layouts ensuring EMI/EMC compliance and compact design

- Engineered PCB integration for rotating assemblies ensuring signal stability and reliability

- Performed tolerance stack-up analysis for rotor-stator assemblies enabling scale-up from 1 L/M to 5 L/M

- Led VAVE design improvements achieving 20% cost reduction and 15% assembly efficiency gain

- Designed fixtures, jigs, and automated testing systems for high-volume production

- Collaborated with R&D and cross-functional teams for end-to-end product development

- Applied DFM/DFA principles ensuring seamless transition from design to manufacturing. Technosoft Engineering Project Ltd, Thane

Mechanical Design Engineer - Oct 2015 – May 2017

- Designed Special Purpose Machines (SPMs) and packaging automation equipment as per client requirements.

- Developed 3D CAD models, assemblies, and manufacturing drawings using SolidWorks.

- Designed electrical routing and wire harness layouts using SolidWorks Electrical.

- Led product development from concept design to production release applying DFM/DFA principles. Interface Design Associates Pvt Ltd, Thane

Mechanical Design Engineer - Oct 2014 – Oct 2015

- Developed PCB Drill/Router machine from concept design to commissioning.

- Created complete CAD models and engineering drawings for manufacturing.

- Coordinated with vendors for precision components and assemblies.

- Supervised machine assembly, alignment, and trial runs ensuring project delivery. Owens Corning India Ltd, Taloja

Mechanical Trainee (College Industrial Training) - Oct 2010 – Oct 2011

- Assisted in maintenance of chiller, boiler, and plant utility systems.

- Supported preventive and breakdown maintenance activities ensuring continuous production. EDUCATION & CERTIFICATIONS

-Bachelor of Engineering (Mechanical Engineering) – University of Mumbai 2014 65.5%

-Diploma in Mechanical Engineering – MSBTE 2010 80.25% Certifications

-Certified SolidWorks Professional (CSWP) – Dassault Systèmes Jul 2016

-CATIA V5 Training – Accretion Technologies Pvt. Ltd.

-Creo 2.0 Training – CADD Centre

LANGUAGES

English (Fluent), Hindi (Fluent), Marathi (Native) Declaration

I hereby declare that the information provided above is true and correct to the best of my knowledge. Date - 16/04/2026. Mr.Deepak R Shinde.

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