Quality Engineer with Injection-Molding Focus
Resume:
Mark Gemler
734-***-**** **********@*****.***
Career Objective
Experienced and detail-oriented Quality Engineer seeking a challenging position that offers opportunities to improve quality, productivity, and customer satisfaction through proven analytical and problem-solving skills.
Professional Experience
Yanfeng, Romulus, MI
Plant Quality Engineer Nov 2022 – Nov 2024
Oversaw quality of injection-molded components for Stellantis and Rivian platforms (WS, DT, DS, EDV, R1T/R1S).
Submitted color samples for Stellantis ATAR and Rivian DVAC approvals.
Conducted MSA Gage R&R studies using Minitab; submitted 8 re-PPAP approvals for Stellantis products into Covisint.
Ensured APQP document alignment (Process Flow, PFMEA, Control Plan, Work Instructions).
Maintained over 40 gage instructions and performed LPAs using the EASE system.
Submitted Corrective Actions into Stellantis GIM’s and Rivian Basecamp Apps.
Monthly meeting at QRC in Auburn Hills MI to discuss warranty claims regarding interior components.
US Farathane, Westland, MI
Plant Quality Engineer Feb 2022 – Oct 2022
Monitored injection molding quality for GM Bolt (C121) and Ford Bronco Warthog (U725).
Launched interior trim products per MAP and managed line fills.
Addressed SPPS corrective actions via GM GQTS system using 5 Why analysis.
Aligned APQP documentation and performed Gage R&R and LPA audits.
Performed LPAs using the EASE system
Submitted Corrective Actions into GM Supply Power SPPS.
Monthly meeting at GM warranty parts center in Lake Orion MI to discuss warranty claims regarding interior components.
JAC Products (Contract)
Plant Quality Engineer Jul 2019 – Jan 2020
Supported gage design, calibration, and instruction development.
Re-PPAP’d 18 GM Rack Bushing Support products.
Led corrective action responses (8D, 5Why, 7D) on customer portals.
Managed supplier defects and initiated RGA/sorting activities.
Martinrea, Jonesville, MI
Quality Engineer Apr 2018 – May 2019
Led T1XX launch efforts, PPAP submissions, and supplier PPAP approvals.
Directed corrective actions for High Speed Nut Cells.
Reviewed APQP documents and ensured 180+ gage instructions were created and to standard.
IATF 16949 Lead Auditor (BSI-certified).
Kirchhoff Automotive, Tecumseh, MI
Supplier Quality Engineer Mar 2015 – Jan 2018
Managed incoming quality and supplier performance for fasteners and e-coaters.
Conducted supplier audits, scorecards, and 3rd party activity cost recovery.
Oversaw outsourced stamping approval and gage logistics.
Led APQP efforts for new product launches.
Cost recovery in 2017 of almost $600,00 from DMR-RMA’s
Variety Die & Stamping, MI
Quality Engineer / Quality Manager Feb 2013 – Nov 2014
Developed and maintained APQP documentation for automotive and garden products.
Performed MSA and calibration using ProGage software.
Conducted CMM inspections (PC-DMIS) and created IMDS certifications.
Metaldyne, Litchfield, MI (Contract)
Plant Quality Engineer May 2011 – Apr 2012
Implemented PFMEA, control plans, and MSA within the PLEX ERP system.
Performed capability studies on Engine Dampners using Minitab.
Championed 8D corrective actions and PPAPs for multiple industries.
Monthly meeting at Ford Vehicle and Performance warranty center in Allen MI to discuss warranty claims regarding powertrain components.
Monthly meeting at QRC in Auburn Hills MI to discuss warranty claims regarding powertrain components.
Faurecia Interior Systems North America, Auburn Hills MI (Contract)
Program Quality Leader Aug 2010 – Apr 2011
Developed quality documentation for interior systems (IP, console, door trim).
Performed gap/flush capability analyses and gage R&R with Minitab.
Eberspächer North America
Advanced Quality Engineer (Volvo Program) Mar 2008 – May 2009
Participated in full APQP lifecycle from design to production.
Conducted Run @ Rate evaluations and Minitab analyses.
Supported warranty investigations and supplier PPAP reviews.
Bi-weekly meeting at QRC in Auburn Hills MI to discuss (PRAS) warranty claims regarding emission control and sound attenuation components.
Education
Eastern Michigan University
Bachelor of Applied Science in Manufacturing Technology, 1998
Oakland Community College
Associate of Applied Science in Quality Assurance Technology, 1992
Certifications & Skills
Certifications: ASQC Certified Quality Technician BSI IATF 16949 Lead Auditor (trained)
Software Proficiency: Minitab, Microsoft Office Suite, EASE, ProGage, PC-DMIS, PLEX
Languages: Working knowledge of French and German
Technical Expertise: APQP, PPAP, Gage R&R, GD&T, CMM, Root Cause Analysis (8D, 5Why), IMDS, ePPAP
References
Ed Cicotte – Manufacturing Engineer, Yanfeng Romulus – 586-***-****
Richard Robita – Senior Metrologist, Yanfeng Romulus – 248-***-****
Etta Abishek – Advanced Quality, Yanfeng Novi – 248-***-****
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