Senior Quality Engineer Aerospace (AS9100, FAA)

Michael H. Maroney

Cell: 818-***-****

Home: 818-***-****

Email: *********@*******.***

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Quality Assurance Representative Summary

Results-driven Senior Supplier Quality Engineer with over 20 years of experience in aerospace quality assurance. Expertise in conducting AS9100 system, product, process audits and resolving complex supplier issues, enhancing manufacturing processes. Successfully executed FAA conformity inspections, affirming airworthiness standards for Boeing and Parker Hannifin Corporation. Proven ability to implement continuous improvement strategies, ensuring adherence to quality standards and customer satisfaction. Eager to bring comprehensive quality oversight to enhance operational effectiveness and reliability within the aerospace industry.

Experience:

Parker Hannifin Corporation, Aerospace Group, Hydraulics Systems Division

Kalamazoo, Michigan, July 2001 to April 2020

Senior Supplier Quality Engineer, Supplier Surveillance Representative

West coast representative / quality field engineer. Performed on site system audits to AS9100 command media, product and process audits along with continuous improvement instruction at manufacturing and process suppliers.

Accomplished complex problem solving along with investigations at suppliers that require corrective action for customer / Parker rejection activity. Responsible for reporting results to Parker quality management and customer interface.

• Manufacturing quality assurance involvement: machining, castings, forgings, heat treating, plating, welding, electromagnetic heat induction brazing, injection molding, hydraulic / pneumatic bench testing, electronic assembly, IPC-A-600/610, J-STD-001, AS 9102 FAI dimensional measuring and test inspection with audit of NDT process function.

• Performed dimensional inspection, visual verification, test bench witnessing and set ups. Obtain corrective action statements (RCCA), performed supplier ratings, design / contract reviews, internal change control board reviews (CCB), internal material review board (MRB), statistical process control (SPC), PPAP, APQP, 5 Why’s System and 8D disciplines.

• Certified lead auditor to AS 9100, Rev-C, RABSQA, and ISO 9001: 2008, certification

date 11/18/11.

● Performed FAA conformity inspections and initiation of applicant form 8130-9, statement of

conformity at Parker suppliers as Boeing designee on behalf of BAC-Seattle.

● Also, performed as designee on behalf of Commercial Aircraft Corporation of China, LTD.

(COMAC) from 8/18/2015 to 5/02/19 for initiation of 8130-9, FAA Statement of

Conformity and CAAC form AAC-037, Statement of Conformity.

Program involvement includes Boeing 737, 747, 777, 787, Airbus A300, A320, A380,

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Bombardier CRJ-200, 300, 1000, Dassault Falcon, 6X, 8X, 200S, commercial aircraft and military F-15, F16, F-18. F-22 & F-35.

The Boeing Company (Previously McDonnell Douglas Corporation) Long Beach, CA.

February 1988 – June 2000

Senior Quality Procurement Representative – Boeing Commercial Airplane Group, Long Beach Division

International quality assurance representative in the United Kingdom on the McDonnell Douglas KC-10 and T-45 aircraft programs for two years. Additional onsite locations include Spain and Brazil. Initiated supplier quality assurance inspection / testing verification plans, continuous

improvement plans, obtained corrective actions, monitored in-process documentation of production hardware, witness testing / test set ups and assembly process at Boeing / McDonnell Douglas suppliers. Responsible for reporting results to quality management & customer interface.

• Manufacturing quality assurance involvement: machining, sheet metal fabrication, composites

fabrication, investment & sand castings, forgings, injection molding, aircraft structure assembly, electronic PCB’s, CCA inspection to IPC-A-600/610 & J-STD-001, soldering Spec, heat treat, welding inspection to AWS, plating, hydraulic / pneumatic bench testing, ultrasonic C-Scan, inspection, theodolite / photogrammetry vector data base verification and audit NDT function.

• Additional responsibilities performed while assigned in plant were product audits, supplier

ratings, dimensional inspections, testing verification, design / contract reviews (CDR), internal

change control board reviews (CCB), internal material review board (MRB), statistical process

control (SPC) and performed PFMEA’s internally and externally.

● Responsible for quality system survey audits to Boeing D1-9000 and ISO 9000 along with software

validation at suppliers. Also held internal position as Q.A. administrator on the C-17 military transport

aircraft production tooling, Jigs, procedures, tooling orders, tool drawings and fabrication outlines.

● Previous holder of FAA repairman certificate #2451479, for accessory and sub-assembly inspection

to FAR 65.103, at McDonnell Douglas. Additional position held as FAA, Designated Manufacturing

Inspection Representative (D.M.I.R.), reference FAA designation # ANM-602439-DMIR in the Long

Beach, FAA, M.I.S.O. located at McDonnell Douglas.

● Performed final flight line (D.M.I.R.) inspection activity on completed aircraft and initiated FAA

8130-3, (certified for flight) airworthiness certification prior to delivery of aircraft to airline customers.

Secret Clearance held with the Department of Industrial Security Clearance Office (DISCO).

Program involvement includes MD-11, MD-80, MD-95 (Boeing 717) commercial aircraft and military KC-10, C-17 and T-45 programs.

Received presidents, Quality Award, February 08, 1996, and the highest McDonnell Douglas / Boeing corporation recognition, Sprit of Excellence award, July 16, 1996.

Additional Relevant Experience

General Dynamics – Convair Division, San Diego, CA.

Procurent Quality Assurance Représentative (Team Leader)

Department team leader of source inspection activity and quality assurance representatives.

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Performed source inspection at G.D. Convair suppliers for in-process and final acceptance of flight hardware. Accomplished quality system audits to Mil-Q-9858A and Mil-I-45208A and obtain

corrective action as required. Secret clearance held with the Department of Industrial Clearance

Office (DISCO).

● Program involvement includes Atlas Launch Vehicle, Atlas Centaur and Tomahawk cruise

missile programs.

Training

Certified aerospace soldering inspector, high reliability connections, trained and certified to

Naval Air Systems Command, (NavAir) WS 6536, Rev–C&D and NASA, NHB 5300.4 at

General Dynamics, Convair Division, certification date 03/23/83.

Explosive handler course completed at General Dynamics, 1984.

Geometric Dimensional Tolerance training to ANSI-Y-14.5.

Mount San Antonio College, Wallnut, Calif., 02/02/84.

Composites Fabrication Course to DMS 2177, (DPS 1.960-1.16) completed at McDonnell Douglas Helicopter Division, 03/18/88.

Explosive handler certified to course #10363C at McDonnell Douglas, 11/02/89.

Material Review Board, level 1 training course #25002C, completed 06/18/93 and Corrective Action Board training course #25001C, completed 06/25/93 at McDonnell Douglas Corporation.

Kaizen Lean Manufacturing Continuous Improvement training completed at McDonnell Douglas Corporation, 02/23/96.

Federal Aviation Administration Designee (D.M.I.R) seminar course completed at FAA training center in Oklahoma City, Oklahoma, completed on 03/28/97.

Reference FAA certificate # ANM-602439-DMIR, function performed at FAA, M.I.S.O.

Long Beach, California while employed at McDonnell Douglas Corporation.

Certified to Boeing D1-9000 Auditor training – Phil Clifford & Associates, completed 04/09/98.

Apollo Root Cause Analysis (ARCA) training completed at Parker Aerospace Group, HSD, 2004.

Certified Lead Auditor to AS 9100, Rev-C / ISO 9001:2008, Completed 40, hour RAB course in compliance to RABQSA-certification AS 9100, Rev-C and to ISO 9001:2008, aerospace transition training. Certification number PLRABQSA/LAAS11-079 issued by Plexus International Aerospace Quality Group, November 2011.

Education:

Mount San Antonio College, Walnut, California.

Major: Quality Assurance courses.

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