Tool Maker Engineer with 7+ Years in Manufacturing and Tool Design
Resume:
DEVAKUMAR M
Address:
Phone:
Email:
**/* **** ******, ************* Patti, V.C. Puram (PO), Theni - 625534
************@*****.***
PROFILE SUMMARY
Proactive and detail-oriented Mechanical Design Engineer with 7 years of experience in mechanical product design and development. Specializing in engine oil pump design, plastic and casting components, and PDC tool design. Product lifecycle management from RFQ to SOP. Known for strong problem-solving skills, collaboration with cross-functional teams, and adherence to quality standards.
PROFESSIONAL EXPERIENCE
Product Design Engineer, Pricol Limited, Coimbatore. (Contract – Montbleu Technologies Pvt limited) Currently working on engine lubrication oil pump design and development. Creating all necessary product documents as per IATF 16949 standards Expertise in DFM, DFA, DFS principles and applied in every design phase. Aug 2021 - Present
3D modeling & 2D detailing using CREO 7.0; sound knowledge in injection molding and mold design considerations.
Performed tolerance stack-up analysis for casting to machining part and assemblies ensuring dimensional integrity and fit.
Collaborating with CFT members – including Quality, Tooling, Sourcing, Production, and Testing. Proficient in PLM (Windchill 11.1) and ERP tools (SAP) for BOM creation, ECR/ECN/DCN management. Managed end-to-end product lifecycle: RFQ Concept DFMEA Prototype SOP, including: Customer RFQ review & benchmarking
Product specification definition
Concept design and feasibility studies
DFMEA (VDA format) preparation using past failure data Techno-commercial proposal submission
Detailed design with DFM/DFA/DFS principles
Prototype build, assembly trials, and validation support Issue resolution related to performance, procurement, assembly, and service Product handover and training to production team
Key Customers Handled:
Hero MotoCorp, TVS Motor, ZF – CVS, YAMAHA, Bajaj Motor, Honda Motorcycle & Scooter India, Royal Enfield Design Engineer, DESMAAN Pvt Limited, Coimbatore.
Created 3D models and 2D drawings using NX cad and Catia V5. Design Engineer, Adroit Die and Moulds Pvt limited, Coimbatore.
Created 3D models and 2D drawings.
PDC Tool design and Casting part design.
Jig & Fixture design, Spark EDM process planning.
Preventive maintenance of tools and instruments.
Shop floor production activities.
SKILLS
Dec 2020- Aug 2021
Jul 2018- Dec 2020
CAD & PLM: Creo 7.0, SolidWorks, NX cad, Windchill 11.1 PLM Product Development: Plastic & Casting Part Design, NPD, DFM/DFA/ GD&T, Tolerance Stack-up, DFMEA (VDA Format) Project & Change Management: Project Coordination, BOM Handling, ECN/DCN/ECR, APQP, SOP Support Tools & Communication: MS Excel, PowerPoint, Word, Documentation, Presentation Skills Team & Customer: Team Handling, CFT Collaboration, Customer Interaction, Problem Solving Page 1 of 2
EDUCATION
Bachelor of Mechanical Engineering
Jun 2015 - Mar 2018
Nandha Engineering College, Erode, (Aggregate of 7.5 CGPA) Diploma in Mechanical Engineering Jul 2012 - May 2015 Nandha Polytechnic College, Erode. (Aggregate of 81 %) S.S.L.C (X)
2012
Sri V.V Higher Secondary School, Theni. (Aggregate of 67 %) JOB PROFILE
Understanding customer requirements and technical interaction with customer.
Uploading documents required for Mechanical Design Release Note (MDRN) and Production Release Note (PRN) in windchill.
Uploading the documents in windchill to implement identify VA/VE ideas.
Uploading documents required for ECN & DCN in windchill.
Proposing implementable VA/VE ideas.
Detailed Design Concept model creation Preparation of Bill of Material (BOM) detailed engineering calculations and Worst-Case Stack-up analysis Experience in Drafting & Drafting Standards.
Knowledge in GD&T. Basic Design Approach Skills. Proven track record of monitoring all production activities, setting production counter / cycles and actively detecting signs of malfunctioning and performing immediate troubleshooting activities.
Giving instructions and getting the work done on non-conventional machines like Spark EDM and Wire EDM.
Electrode planning for sparking. Interference and clearance checking between parts in assembly. Perform preventive maintenance on shop machinery and special tools.
Maintenance of tools, measuring instruments and equipment security. Languages known:
English (Working proficiency)
Tamil (Native)
Personal Data:
DOB: 08.06.1996
Sex: Male
Nationality: Indian
Marital status: Yes
Passport details: Available
Relocation: Open to India
Hobbies:
Agriculture & Pets
Playing football
Thank you for your time and consideration. Looking forward to contributing with passion and purpose. DEVAKUMAR M
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Warm regards,
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