Senior Electrical & Instrumentation Planner in Cement industry
Resume:
GAJENDRA KUMAR RATHORE
Senior Electrical G Instrumentation (EGI) Planner / Commissioning Engineer
******.******@*****.*** ********.******@********.*** Amanganj, Panna, Madhya Pradesh, India
PROFESSIONAL SUMMARY
Result-oriented Electrical & Instrumentation professional with 15+ years of experience in cement manufacturing plants, specializing in E&I planning, commissioning, preventive & predictive maintenance, power systems, and project execution. Proven expertise in 132 kV power systems, HT/LT equipment, plant operation, shutdown planning, reliability improvement, SAP-based maintenance planning, and safety compliance. Demonstrated ability to minimize downtime, improve MTBF, optimize maintenance costs, and lead cross-functional teams in high-capacity cement plants up to 8000 TPD.
CORE COMPETENCIES
Electrical & Instrumentation Planning (E&I) Commissioning & Start-up of Cement Plants Preventive, Predictive & Breakdown Maintenance 132 kV Substation & Power System Operations HT/LT Motors, Transformers & Switchgear
HT BREAKER, PMCC, IMCC, APFC, VFD, LRS / GRS / GRR
Shutdown Planning & Maintenance Scheduling SAP PM, Documentation & Spares Management
Root Cause Analysis (RCA) & Reliability Engineering Electrical Safety, Risk Assessment & LOTOTO
CAREER HIGHLIGHTS & KEY ACHIEVEMENTS
Successfully commissioned multiple large-scale cement plants (5000 TPD & 8000 TPD) from erection to stabilization Played a key role in reducing electrical breakdowns and improving equipment reliability through RCA and predictive maintenance
Managed 132 kV grid synchronization with CPP, WHR, and DGs ensuring uninterrupted power supply Implemented condition-based monitoring, thermography, and preventive maintenance programs Ensured 100% compliance with electrical safety, LOTOTO, and permit-to-work systems
PROFESSIONAL EXPERIENCE
JK Cement Works – Amanganj, Madhya Pradesh E&I Planner Commissioning Engineer
Aug 2022 – Present
Commissioned 8000 TPD cement plant, handling electrical erection, testing, and startup activities Planned and monitored preventive, predictive, and corrective maintenance activities
Conducted RCA to improve MTBF and reduce downtime
Implemented safety audits, risk assessments, and ensured compliance with electrical safety standards Coordinated with OEMs, contractors, and internal stakeholders for maintenance and project execution
JK Cement Works – Mangrol, Rajasthan
Assistant Manager – E&I Planner Jan 2017 – Jul 2022
Led E&I planning for 8000 TPD cement plant operations
Prepared maintenance schedules, calibration plans, shutdown plans, and manpower deployment Conducted thermography and condition monitoring for critical equipment
Ensured optimal availability of equipment with cost-effective maintenance strategies Supervised teams, contractors, and ensured timely execution of jobs
JK Cement Works – Mangrol (Project Site) Electrical Project Engineer
Jan 2013 – Dec 2016
Executed erection and commissioning of 5000 TPD cement plant
Installed and commissioned HT breakers, transformers, PMCC, bus ducts, VFDs, APFC panels, motors, lighting systems, battery banks, earthing systems
Reviewed and modified electrical drawings as per site requirements Coordinated with suppliers, consultants, and execution teams
JK Cement Works – Nimbahera, Rajasthan
Assistant Engineer – Electrical Maintenance & Operations Jun 2008 – Dec 2012
Shift In-charge and raw mil, electrical systems Managed grid synchronization with CPP, WHR, and DG sets
Operated and maintained HT/LT motors, transformers, switchgear, PMCC, APFC panels Monitored electrical parameters and ensured uninterrupted plant operations
PROJECT EXPERIENCE
Commissioning of 5000 TPD & 8000 TPD cement plants – Mangrol & Amanganj Erection & commissioning of:
HT/LT Motors, Transformers, HT Breakers PMCC, APFC, VFD, LRS / GRR / GRS
Bus ducts, lighting systems, battery banks, earthing systems
EDUCATION
B.Tech – Electrical Engineering
Rajasthan Technical University RIET 62.5%
Diploma – Electrical Engineering
Govt. Polytechnic College, Chittorgarh 66.18%
Senior Secondary (CBSE) – 63.60%
Secondary (CBSE) – 70.20%
TRAINING & CERTIFICATIONS
Electrical Supervisor License
MV Switchgear – Siemens SITRAIN, Mumbai
HT Motor Operation & Maintenance – RTC North Energy Conservation & Management – RTC North Harmonics & Mitigation Techniques – RTC North Cement Manufacturing Process – RTC North
24 Days Practical Training – Kota Super Thermal Power Station
TECHNICAL & COMPUTER SKILLS
SAP PM
MS Office (Excel, Word, PowerPoint) Electrical Drawings & Documentation
ADDITIONAL DETAILS
Date of Birth: July 1985 Marital Status: Married Nationality: Indian Current CTC: 11.50 LPA
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