Operations Manager, Feed Mill Specialist

Experienced in coordinating and continuously improving manufacturing processes, with a proven track

record at a feed mill company. Developed and implemented operating plans to increase efficiency and optimize production. Excels in supply chain management, overseeing raw materials, equipment, and warehouses, and is dedicated to training human resources to ensure the highest product quality. Strong expertise in internal audit review and chemical analyses, adept at monitoring production and packaging lines to ensure consistent product standards. Proficient in preparing nutritional formulations for various livestock, including poultry, layer, beef, rabbits, horses, and camels, aligning with the specific needs of each production stage. Additionally, capable of analyzing key feed and raw material components, such as protein, moisture, ash, fat, fiber, calcium, phosphorus, and urease activity. A meticulous approach to inventory management is evident in daily reporting on pelleted feed and raw material stocks, ensuring that operations run smoothly and efficiently; managing the yellow corn drying plant.

M.Sc. of Agriculture Science 2010, Poultry Nutrition Ain Shams University, Cairo, Egypt . B.Sc. of Agriculture Science 2003, Poultry Production Ain Shams University, Cairo, Egypt . Feedmill Production & Quality Control Engineer, Feedmix Egypt for Feed Industry since 2011 to now.

• Production Planning & Monitoring: Develop and implement comprehensive production plans, ensuring operations are closely monitored to deliver high-quality products that meet customer expectations.

• Quality Control: Conduct thorough inspections and analyses of raw materials and finished products to guarantee that all inputs and outputs meet stringent quality standards. Utilize advanced analytical instruments such as the FOSS NIRSTM DS2500 L, UV/Visible spectrophotometer, and PFP7 Flame-photometer to optimize production processes.

• Process Control & Improvement: Oversee the entire manufacturing process, from the receipt and storage of raw materials to grinding, measuring, mixing, pelleting, cooling, and packaging. Continuously monitor each stage to ensure process efficiency and product consistency.

• Analytical Expertise: Expertly determine multiple analysis such as crude protein using the Kjeldahl method, crude fat using the Soxhlet method, and crude fiber using the Van Soest detergent fiber method. Identify opportunities for operational simplification and process improvement.

Education

E xperience

Profile

• Customer Satisfaction: Develop and enforce control plans that consistently result in products that exceed customer satisfaction levels.

Feedmill Production Assistant Manager, New Santa FEED Company, Nubaria City 06/2003 – 05/2011

• Production Process Management: Organized and implemented efficient production processes, proactively addressing challenges and optimizing input usage to achieve high-quality products at minimal costs.

• Quality Control: Conducted thorough inspections and analyses of raw materials and final products, ensuring the quality of inputs and outputs with a focus on reducing waste and maximizing productivity such as protein, moisture, ash, fat, fiber, calcium, phosphorus.

• Plant and Farm Management: Successfully managed the yellow corn drying plant and supervised the fattening farms of calves and rabbits, ensuring smooth and productive operations.

• Food Safety and Pesticides Management

• Total Quality Management

• ISO 9001 Certification

• ISO 22000-2018 Certification

• GMP (Good Manufacturing Practice) - GHP (Good Hygiene Practice)

• HACCP (Hazard Analysis & Critical Control Points)

• Lean Six Sigma Methodology

• SAP Business Objects

• Minitab & Data Analysis Skills

• Time Management

• ICDL (International Computer Driving License)

Proficient in project planning, team management, and decision-making, with strong problem-solving abilities and leadership experience. Highly adaptable with excellent communication and organizational skills. Demonstrates creativity in research and development, coupled with a solid foundation in computer proficiency and customer service.

• Arabic: Native

• English: Very Good

Professional Courses

Skills

Languages

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