Production Manager & Technical Consultant, Animal Feed & Process

AMAR BASHIER

Abu Dhabi, UAE +971-**-***-**** *************@*******.*** linkedin.com/in/amar-bashier-34a000a9

PRODUCTION MANAGER & TECHNICAL CONSULTANT Animal Feed & Process Manufacturing

14+ years leading feed, edible oil, and detergent production across MENA & GCC. Currently Production Manager at DAL Group and Remote Technical Consultant for a new UAE feed mill since Jan 2026. Commissioned 3 new feed lines up to 30 T/H and doubled capacity 10 20 T/H on existing lines. Expert in post-conflict plant recovery, Aqua feed conversion, cost reduction, and HACCP/SAP/PLC operations. Poultry farm owner with hands-on formulation and biosecurity expertise.

CORE COMPETENCIES

• Operations: Plant Commissioning, Production Scheduling, CAPEX Projects, Preventive Maintenance, Lean Manufacturing, Remote Consulting

• Technical: PLC Control Systems, SAP/ERP, HACCP, Biosecurity, Aqua Feed (Floating/Sinking), Pellet Mill Optimization, New Plant Setup 40-60 T/H

• Leadership: 67+ Engineers/Technicians, Cross-functional Teams, Crisis Recovery, Budget Control, ISO Standards, Technical Advisory

PROFESSIONAL EXPERIENCE

REMOTE TECHNICAL CONSULTANT New Feed Mill Project UAE

Technical Advisor Jan 2026 – Present

Provide remote technical consultation for greenfield animal feed mill commissioning in UAE, advising on equipment selection, layout, and process flow for 40 T/H line with expansion to 60 T/H

Review and optimize pellet mill, mixer, and automation specifications to ensure 40 T/H initial capacity and scalable design to 60 T/H, meeting GCC compliance

Develop SOPs for HACCP, biosecurity, and quality control tailored to UAE regulatory requirements and high-capacity operations

DAL GROUP – SAYGA Khartoum, Sudan

Animal Feed – Production Manager Mar 2019 – Present

Operation Supervisor Jan 2015 – Mar 2019

Process Engineer Mar 2012 – Jan 2015

Led 4-month recovery of entire plant idle for 2 years due to conflict, restoring all production lines while managing security/health risks and extensive facility damage

Increased production capacity 100% from 10 to 20 T/H by debottlenecking lines and optimizing product mix, doubling output without CAPEX

Commissioned 3 new animal feed lines: 30 T/H, 12 T/H, and 10 T/H Grass Pelleting line as direct supervisor of end-to-end process

Converted 5 T/H food line to high-efficiency Aqua feed line producing floating, sinking & slow-sinking pellets to spec

Reduced power consumption 15% via mill modifications, lowering wear-and-tear rates and maintenance costs

Achieved 2-3% moisture addition in final product while maintaining quality specs, improving yield

Managed daily operations for 67 engineers/technicians including production scheduling, SAP/ERP reporting, downtime tracking, and mill housekeeping

Enforced HACCP & Biosecurity standards across ruminant, poultry, layer, and aqua feed lines

OMDURMAN FOR CHEMICALS AND COSMETICS Khartoum, Sudan

Head of Follow-up and Development Oct 2010 – Feb 2012

Shift Supervisor Nov 2007 – Oct 2010

Oversaw PLC control room & quality assurance for powder/liquid detergent lines, ensuring on-time delivery

Led ISO certification preparation as core team member for process documentation and audits

Managed preventive maintenance with technicians to minimize unplanned downtime

ENTREPRENEURIAL EXPERIENCE

Poultry Farm Owner Sudan 2022 – Present

Scaled operation 300% from 3,000 to 12,000 birds during active conflict, maintaining operations and supply chain

Applied feed formulation expertise to optimize FCR and reduce costs, providing direct ROI feedback loop for manufacturing role

EDUCATION & CERTIFICATIONS

B.Sc. Industrial Engineering and Management

Arab Academy for Science and Technology and Maritime Transport, Alexandria, Egypt 2000 – 2005

Feed Milling Diploma

SFT-Institute of Feed Milling Technology, Buhler Switzerland Jan – Oct 2019

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