Operation Manager

Zahid Haroon - page *

Zahid Haroon

H. No. F-***, Jubilee Town Canal Road Lahore-Pakistan

Mobile: +923*********

Email: ***********@*****.***

Operation Manager

Summary

Senior Operation Professional with 15+ years of experience in plant operations within power and chemical manufacturing units. Strong expertise in production planning, plant operation, and material management to ensure reliable and efficient output. Proven capability in quality management, process control, and continuous improvement initiatives.

Demonstrated leadership in safety management, regulatory compliance, and operational management. Experienced in CAPEX and OPEX planning, cost optimization, and asset performance improvement. Education

NED University of Engineering and Technology

PGD, Supply Chain Management

Mar 2024 - Feb 2025

Mehran University of Engineering & Tech

Bachelor of Engineering, Chemical

Jan 2004 – April 2008

Experience Projects:

Project Role Description

EPCC 660MW

Power Plant

project

Sr.

Process

Engineer

Waste Water treatment (Electro chlorination, Coagulation/Flocculation units, Clarifier, Sedimentation, Sludge handling) RO Water Treatment

(DM plants, SWRO, BWRO, UF, Ion Exchange, Condensate polishing unit), commissioning, Performance testing, defect and liability White Oil

Terminal Project

Lead

Process

Engineer

Oversaw EPC project the white oil terminal, commissioning, Performance testing, defect and liability

NSD 400TPD

Detergent

Manufacturing

Plant

Process

Engineer

Managed EPC project of NSD 400TPD plant at FCL (Unilever factory)

Skills

Category Skills

Process

Engineering

Process Optimization, Chemical Process Engineering, Process Design, Process Operations

Project

Management

Project Commissioning, Coordination of Projects, Development & Implementation of Commissioning Plans, Performance Testing

Safety & Safety Management, Safety Audits, Regulatory Standards, Policies & Procedures Zahid Haroon - page 2

Compliance Development, Safety Training Programs

Technical

Expertise

P&IDs, Pre-purchase Inspections, Technical Solution Development, Process Verification

Experience

Quality Manager at Haier Pakistan Oct 2024 Up to Date 2023 – Upto Date

• Established and implemented quality procedures to ensure consistent product quality during new product development and mass production phases.

• Conducted product and process evaluations, audits, and quality reviews to assess assembly quality and compliance with defined standards.

• Led cross-functional quality meetings to identify assembly-related quality gaps and implement corrective actions.

• Performed regular internal and supplier audits to monitor quality performance and ensure continuous improvement.

• Managed supplier and component quality by investigating non-conformances, conducting root cause analysis, and implementing corrective and preventive actions (CAPA).

• Reported deviations from quality standards and recommended process and assembly improvements based on audit findings and performance data.

• Conducted inspections, dimensional checks, functional testing, and process assessments to ensure product conformity.

• Worked closely with R&D and production teams to integrate quality and safety requirements at the design and process planning stages.

• Defined quality objectives and KPIs, monitored performance trends, and reported progress to management for informed decision-making.

• Ensured compliance with applicable quality standards, regulatory requirements, and certification criteria.

• Oversaw quality-related risk assessments to support safe, compliant, and efficient production operations.

• Trained new employees and production staff on inspection techniques, quality standards, audit requirements, and proper use of testing and inspection equipment.

• Monitored assembly and production processes to ensure consistency, stability, and adherence to defined quality procedures.

• Initiated continuous improvement activities to enhance product quality, reduce defects, and improve overall production performance.

Sr. Process Engineer

Fichtner Consulting Engineers Ltd

2020 – 2023

Plant details: LEPCL CFPP 660MW power plant, including BTG, Forced draft cooling towers, Waste water treatment plant, Demin Plant/ condensate polisher, offshore water intake pumping area, Hydrogen generator, Substation GIS 500 KV and 120 KV.

• Developing and implementing comprehensive commissioning plans, schedules, and procedures, coordinating with cross-functional teams and stakeholders to ensure alignment with project objectives and client requirements.

• Conducting pre-commissioning inspections, functional testing, and performance evaluations of key plant equipment and systems such as turbines, boilers, heat exchangers, and water treatment units.

• Executing performance tests for both individual units and complete systems, including capacity testing, efficiency analysis, and overall plant performance verification under various operational conditions.

Zahid Haroon - page 3

• Performing thorough plant performance testing for wastewater treatment plants (WWTP) and reverse osmosis (RO) systems, evaluating operational parameters such as flow rates, effluent quality, energy consumption, and chemical dosing efficiency.

• Coordinating with contractors, suppliers, and client representatives to resolve commissioning challenges and ensure compliance with safety, quality, and regulatory standards during startup and operation phases.

• Collaborating with process engineers, operations teams, and control engineers to optimize plant performance, ensuring that the systems operate within the design parameters and achieve target efficiency and reliability goals.

• Developing troubleshooting strategies and providing technical support during plant commissioning and operational testing to resolve any operational issues related to fluid dynamics, heat transfer, and chemical processes.

• Overseeing the verification of system integration, including process control systems

(SCADA/DCS) and instrumentation, to ensure seamless operation and minimal downtime during the transition from commissioning to operations.

• Leading root cause analysis and corrective actions for performance deficiencies identified during commissioning and performance testing, focusing on continuous improvement of process reliability and efficiency.

• Preparing detailed reports on commissioning progress, system performance, test results, and operational readiness, ensuring clear communication with project stakeholders and client representatives.

• Mentoring junior engineers and providing guidance on best practices in plant performance testing, troubleshooting, and optimization techniques for a wide range of industrial applications. Process Engineer

Presson Descon International (Pvt) Ltd

Aug 2018 - Nov 2019

• Led commissioning activities for terminal systems, including storage tanks, pipelines, and loading arms, ensuring all equipment was brought online safely and according to schedule.

• Developed and executed commissioning plans, schedules, and performance testing for terminal systems, including flow rate validation, pressure testing, and leak detection to ensure operational readiness.

• Collaborated with contractors and the operations team to troubleshoot and optimize equipment performance, including pumps, compressors, and automation systems (SCADA/DCS), minimizing downtime during startup.

• Conducted performance evaluations to assess energy efficiency, throughput capacity, and system integrity, identifying and implementing improvements for operational optimization.

• Ensured safety and environmental compliance during commissioning by overseeing testing of fire suppression systems, emergency shutdown procedures, and spill containment measures.

• Prepared comprehensive commissioning reports documenting test results, system performance, and safety compliance for client and stakeholder review. Safety Manager

Aztec Middle East Contracting L.L.C

Aug 2014 - Sep 2017

• Oversaw all aspects of safety management, ensuring compliance with regulations and company standards.

• Developed and implemented safety policies, procedures, and guidelines to foster a safety culture.

• Conducted safety audits, inspections, and risk assessments to identify hazards and implement corrective actions.

• Led incident investigations, identified root causes, and developed preventive measures.

• Facilitated safety training programs and awareness campaigns to enhance employee engagement and compliance.

Zahid Haroon - page 4

• Collaborated with cross-functional teams to integrate safety requirements into operational processes.

Production Engineer

Futehally Chemicals (Pvt) Limited

Sep 2011 - Aug 2014

• Managed production operations, ensuring compliance with safety, quality, and productivity targets.

• Conducted process troubleshooting, root cause analysis, and process optimization to enhance production efficiency.

• Developed standard operating procedures (SOPs) to streamline production processes and reduce waste.

• Collaborated with cross-functional teams on continuous improvement initiatives and resolving production issues.

• Monitored production metrics, analyzed data, and recommended process modifications for operational excellence.

Assistant Manager Production

Alsons Group

May 2010 - May 2011

• Oversaw day-to-day production operations, ensuring adherence to safety, quality, and productivity standards.

• Developed and implemented production plans, schedules, and resource allocation strategies to meet production targets.

• Managed a team of production staff, providing leadership, training, and performance evaluations.

• Implemented lean manufacturing principles and process optimization techniques to boost production efficiency.

• Conducted regular safety inspections, promoted a safety culture, and implemented corrective actions to mitigate hazards.

Trainee Engineer Production

Futehally Chemicals (Pvt) Limited

Apr 2008 - May 2010

• Assisted senior engineers in various production projects, gaining hands-on experience and technical knowledge.

• Conducted data analysis, process monitoring, and quality control to support production operations.

• Assisted in implementing process improvements and efficiency enhancement initiatives.

• Participated in cross-functional team meetings, contributing insights and suggestions for process optimization.

• Acquired practical knowledge of production systems, equipment, and quality control processes.

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