Mechanical Design Engineer Automotive Motors Specialist

Girish Satish Patil

B.Tech. - Mechanical Engineering

Ph: +91-741*******, Email: ***************@*****.*** Professional Summary

Mechanical Design Engineer with 2 years of experience in automotive motor design, product development, and regulatory compliance.

Currently working at Tata AutoComp Systems supporting Jaguar Land Rover radiator fan motor programs, responsible for design and development of motor components including housings, shafts, and rotor–stator assemblies for automotive thermal management systems.

Experienced in GD&T application, tolerance stack-up analysis, bearing selection and L10 life calculations, and CAD development in Creo to deliver robust and manufacturable designs. Previously worked with Danfoss on global product compliance activities including REACH, RoHS, and IMDS regulations using SAP and Teamcenter PLM systems, and gained R&D experience at Knorr-Bremse supporting DFMEA, root cause analysis, and design optimization in structured automotive development processes. Education

Degree and Institution CGPA/Percentage Year

B.Tech. - Mechanical Engineering, MIT Academy of Engineering, Pune 8.65/10 2021 - 2024 Diploma - Mechanical Engineering, Government Polytechnic, Washim 91.89/100 2018 - 2021 SSC - MSBSHSE, K. Narkhede Vidyalaya, Bhusawal 74.80/100 2017 - 2018 Core Engineering Competencies

Automotive Motor Design • Radiator Fan Motor Systems • Mechanical Design Engineering • GD&T Application • Tolerance Stack-up Analysis • Bearing Selection & L10 Life Calculations CAD Development (Creo) • Skeleton Modeling (CAD Methodology) • Product Lifecycle Management (Teamcenter) • BOM Management • Engineering Change Management • Design for Manufacturing (DFM) DFMEA • Root Cause Analysis (RCA) • New Product Development (GATE Process) • Value Analysis & Value Engineering (VAVE) Product Compliance (REACH, RoHS, Conflict Minerals) • IMDS / Material Data System (MDS) • Cross-Functional Collaboration Professional Experience

Design Engineer – Motors, Tata AutoComp Systems Aug 2025 - Present Key Skills: Automotive Motor Design, GD&T, Stack-up Analysis, Creo, PLM, Bearing Life Calculations

• Executing Print-to-Build radiator fan motor programs for Jaguar Land Rover, ensuring compliance with global automotive design standards, manufacturability requirements, and product performance targets.

• Design and development of radiator fan motor components including housings, shafts, and rotor–stator assemblies for automotive thermal management systems.

• Developing and managing detailed 3D CAD models and assemblies in Creo with skeleton modeling method while ensuring design for manufacturing (DFM).

• Supported engineering design release activities including BOM structuring, documentation, and design data management in Teamcenter PLM.

• Performing tolerance stack-up analysis and applying GD&T principles to ensure assembly reliability and minimize manufacturing deviations.

• Conducting bearing selection and L10 life calculations to meet automotive durability and reliability targets.

• Collaborating with suppliers to evaluate design feasibility, validate manufacturing constraints, and support component integration.

• Managing Bills of Materials (BOM) and supporting engineering change activities within Teamcenter PLM.

• Performing Root Cause Analysis (RCA) to investigate design discrepancies and improve product robustness. Product Compliance Engineer, First Meridian Business Services (Onsite – Danfoss Technologies) Feb 2025 - July 2025 Key Skills: REACH/RoHS Compliance, SAP, Teamcenter (PLM), IMDS / Material Data System

• Managed product compliance activities aligned with global regulations including REACH, RoHS, and Conflict Minerals requirements.

• Maintained material compliance documentation and product BOM data using SAP and Teamcenter PLM systems.

• Coordinated with global suppliers to collect and validate material composition data through IMDS / Material Data System.

• Conducted material risk assessments and identified non-compliant substances to support regulatory mitigation strategies.

• Collaborated with R&D and engineering teams to ensure regulatory compliance across product development lifecycle. R&D Intern, Knorr-Bremse Technology Center India Feb 2024 - Feb 2025 Key Skills: Creo, DFMEA, GATE Process, JIRA, VAVE, Root Cause Analysis

• Supported New Product Development (NPD) activities using the GATE process to track engineering milestones and deliverables.

• Designed casting and machining components in Creo while applying Value Analysis and Value Engineering (VAVE) for cost and weight optimization.

• Conducted DFMEA and Root Cause Analysis using Ishikawa and BOB-WOW methodologies to improve product reliability.

• Utilized JIRA to manage engineering tasks and coordinate with cross-functional teams across design, testing, and purchasing.

• Co-developed a Standard Operating Procedure (SOP) for compression spring design to standardize R&D engineering workflows.

Extracurricular Activities

Team Niyudrath Karting—An official autosports team of MIT Academy Of Engineering 01 Apr, 2022 - 01 Nov, 2023

• Established Chassis Department Head with expertise in precision chassis design and analysis, ensuring optimal vehicle performance and safety.

• Former Brakes Head with a proven track record in leading successful manufacturing processes for vehicles. Projects

Brake System Design for Baja and Go-Kart: Enhancing Performance and Safety with hydraulic brake system

• Designed a hydraulic brake system for Baja and go-karts, optimizing key parameters for performance and safety.

• Manufactured a custom disc brake rotor at a lower cost while maintaining high performance and durability.

• Achieved braking system optimization, enabling the vehicle to come to a complete stop within a distance of 5 meters. Battery Pack for Go-kart and Baja

• Successfully designed a battery pack for a go-kart using LiFePO4 and NMC cells, integrating a Daly BMS for efficient battery management.

• Designed and manufactured a battery enclosure/casing with IP68 protection, ensuring durability and homologation compliance.

• Utilized MATLAB Simulink for modeling and performance analysis of the battery pack and overall system. Certifications

Six Sigma Green Belt TUV Rheinland (TUV SUD): Score: 81 / 100

• Learned how to use the DMAIC methodology to improve processes and solve problems effectively.

• Gained experience with DFMEA to identify potential design risks and make products more reliable.

• Worked with QC Tools, Root Cause Analysis (RCA), and Kaizen to enhance quality and efficiency.

• Explored Design Validation Plan (DVP) and Design Strategy to ensure well-structured and efficient product development. Product Design and Manufacturing, IIT Kanpur, NPTEL Score: 75%

• Learned how to apply Design Thinking, choose the right materials, and understand manufacturing processes.

• Gained hands-on experience with CAD tools and prototyping techniques.

• Developed a strong understanding of how products evolve from ideas to final production.

• Improved problem-solving skills by analyzing real-world case studies and modern design approaches. AIAG-VDA Design & Mode Effects Analysis (Design FMEA), CUE-BIZ training and consulting division

• Learned how to use the 7-Step approach to find and fix design weaknesses before production starts (Focusing Action priority).

• Trained in crucial tools like Structure Analysis (Boundary Diagrams) and the new Action Priority (AP) system, ensuring new designs meet safety and compliance needs from the very start. Professional Links

LinkedIn: https://www.linkedin.com/in/girish-patil-537824205 Engineering Portfolio: https://drive.google.com/drive/u/0/folders/101ZdSH5A2DudNvTKq9JKnn12jiwpELnM Languages

English (Professional Working Proficiency)

Hindi (Native Proficiency)

Marathi (Native Proficiency)

German (Basic – A1 Level)

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