Powertrain & e-mobility Engineering Leader
Resume:
Sachin S Lade
BEV - Vehicle Performance / Range Simulation & Analysis / Program Management
Bengaluru, Karnataka 560041
************@*****.***
Powertrain and e-mobility engineering leader with 18+ years of experience in vehicle energy optimization, 1D system-level simulation, EV range analysis, and regulatory drive cycles. Proven track record working with global OEMs including Tata Motors, Mahindra, JLR, Volvo Eicher, and Stellantis, leading cross-functional teams to deliver fuel economy and range improvements across ICE, hybrid, and electric platforms.
Willing to relocate: Anywhere
Work Experience
Senior Manager - Propulsion Simulations
Ola Electric-Bengaluru, Karnataka
Full-time
3 months notice period
December 2023 to Present • Full-time
1. Led the Propulsion Simulation team in developing robust performance models to support motor efficiency optimization and accurate vehicle range prediction. 2. Served as Propulsion Program Lead for Ola’s flagship motorcycle program, driving technical alignment and delivery.
3. Owned DVP planning, including preparation, budget allocation, and timeline definition to ensure program milestones were met.
4. Provided technical support and cross-functional coordination to resolve motor-related issues identified during vehicle- and component-level DVP testing.
5. Coordinated with the sourcing team for timely procurement of parts required for prototype builds. 6. Supported and guided internal prototype teams during motor prototype assembly activities. 7. Conducted visits to the Future Factory to address build issues and ensure smooth manufacturing readiness.
Sr. Manager - Energy Lead
STELLANTIS-Chennai, Tamil Nadu
Full-time
July 2022 to December 2023 • Full-time
1. Defined target requirements for new BEV programs, including performance, energy efficiency, maximum speed, and gradeability.
2. Predicted and owned vehicle road load parameters and drive cycle energy consumption to support accurate performance and range assessments.
3. Monitored and ensured project progress against defined targets at each program milestone. 4. Drove energy management activities within cross-functional vehicle teams to achieve program objectives.
5. Developed comprehensive validation plans, including test schedules and budget estimates. 6. Applied strong knowledge of global emission and regulatory cycles to support compliant vehicle development.
7. Represented domestic programs in global meetings, providing clear progress updates and aligning with international stakeholders.
Sr. Lead Engineer Vehicle Performance (VPS)
Mahindra & Mahindra Ltd-Chennai, Tamil Nadu
Full-time
September 2019 to July 2022 • Full-time
1. Performed e-mobility range prediction for electric powertrains using AVL Cruise across MIDC, NEDC, and WLTP drive cycles.
2. Evaluated and benchmarked alternative simulation tools for EV powertrain range studies. 3. Led Li-ion battery electrochemistry selection, e-motor selection, BMS architecture definition, and e- axle configuration studies for upcoming SUV programs. 4. Conducted 1D simulations for vehicle performance (acceleration, gradeability, maximum speed) and fuel economy across NEDC, WLTP, and real-world cycles, including target setting across platforms. 5. Supported cross-functional teams on BS6.2 and CAFE compliance by evaluating technologies such as stop-start systems, low CRR tires, axle loss reduction, and aerodynamic improvements. 6. Defined engine power and torque requirements, gear ratios, and final drive ratios. 7. Predicted fuel economy and vehicle performance across multiple platforms and tracked targets at key product development gateways.
8. Led team recruitment, capability building, and people management activities. 9. Conducted real-world fuel economy analysis for city and highway driving conditions. PED Analyst at Jaguar Land Rover Onsite (UK) / offshore (India) Engineering Centre
Tata Consultancy Services (TCS)-Bengaluru, Karnataka Full-time
August 2016 to September 2019 • Full-time
1. Assessed vehicle system capabilities for performance, fuel economy, and drivability against defined market and customer requirements.
2. Correlated and validated powertrain system performance for specific vehicle applications to ensure alignment with targets for performance, efficiency, and drivability. 3. Defined and selected powertrain hardware parameters, including gear ratios and final drive ratios, based on vehicle application requirements.
4. Prepared and owned vehicle performance status reports at each program milestone, ensuring transparent tracking of progress against targets.
5. Led team recruitment and people management activities to build and sustain high-performing teams. 6. Worked on-site in the UK to support new business development and identify expansion opportunities for the offshore engineering unit.
Deputy Manager - Fuel Economy Simulations
Volvo Eicher Commercial Vehicles Limited-Indore, Madhya Pradesh Full-time
June 2014 to August 2016 • Full-time
1. Optimized engine BSFC and matched driveline components, including engine, transmission, and final drive ratios, for improved vehicle performance and efficiency. 2. Conducted application studies and supported ongoing projects focused on fuel economy and performance enhancement.
3. Performed duty cycle mapping and data acquisition to enable accurate fuel economy simulations. 4. Analyzed simulation and test data to evaluate fuel economy improvement features, supporting cross- functional teams in data-driven decision-making.
5. Implemented AVL In-Motion HIL simulation for fuel economy and vehicle performance, a first-time initiative at VECV.
6. Addressed field concerns and dealership visits with customer surveys to ensure practical resolution Manager
Tata Motors Limited-Pune, Maharashtra
Full-time
December 2012 to June 2014 • Full-time
1. Responsible for powertrain finalization for passenger cars using AVL Cruise simulations. 2. Defined PED attribute targets for new platforms through benchmark studies and attribute futuring. 3. Improved fuel economy and vehicle performance through virtual simulations and model-based optimization.
4. Correlated simulation results with actual test data to ensure accuracy and reliability. 5. Developed a library of predictive models for realistic performance and fuel economy benchmarking of competitor vehicles.
6. Ensured comprehensive performance and fuel economy testing to validate simulation results. 7. Conducted fuel economy simulations across city, highway, and ARAI duty cycles. Assistant Manager
Mahindra Navistar Automotive Limited-Pune, Maharashtra Full-time
April 2008 to December 2012 • Full-time
1. Optimized powertrain performance and fuel economy for existing platforms using 1D system-level simulations.
2. Evaluated and developed powertrain configurations from concept stage for a new 25T cargo platform. 3. Correlated simulation models with actual vehicle test results and established performance and fuel economy targets.
4. Resolved field issues through dealership visits, customer surveys, and direct engagement with end users.
5. Finalized test routes for fuel economy trials to ensure representative and repeatable results. 6. Conducted real-world fuel economy simulations and data analysis for truck and bus applications. Design Engineer
Procyon Engineering Private Limited-Pune, Maharashtra Full-time
July 2007 to March 2008 • Full-time
1. Finalized driveline configurations for light-duty commercial vehicles to meet performance and efficiency targets.
2. Developed and delivered training modules focused on vehicle performance fundamentals and analysis. 3. Selected and optimized driveline configurations for passenger car applications based on performance and fuel economy requirements.
Lecturer
Abhinav College of Engineering ( Affiliated to Dnyneshwar Vidyapeeth)-Pune, Maharashtra Full-time
January 2005 to June 2007 • Full-time
• Served as a Lecturer in Automobile Engineering, delivering academic instruction in vehicle systems and powertrain fundamentals.
• Taught CAD/CAM concepts & tools as part of the engineering curriculum. Education
Production (BE)
SGGS college of engineering & technology, Nanded (Maharashtra)-Nanded, Maharashtra May 2000 to July 2004
Skills / IT Skills
• AVL Cruise,GT Drive,1 D Simulation for Vehicle Performance & Fuel Economy, AVL In motion, Matlab / Simulink
Languages
• English - Expert
• Hindi - Expert
• Marathi - Native
Additional Information
• Proficient in CalSim (MATLAB/Simulink-based software) for vehicle performance, fuel economy, and drivability simulations, with strong expertise in correlating models using real-time vehicle and test-rig data at Jaguar Land Rover.
• Global work experience through close collaboration with UK-based teams, UK on-site assignments, and engagement with global Stellantis teams.
• Hands-on experience with HIL systems using AVL In-Motion at VECV for engine-in-loop validation of light- and heavy-duty commercial vehicles, enabling BSFC optimization through calibration and hardware trade-offs (turbochargers, FIP), and extending validated models to vehicle-level simulations on custom duty cycles for fuel economy prediction.
• Comprehensive understanding of end-to-end automotive product development and validation processes.
• Expertise in engine BSFC optimization, driveline matching (gear ratios and final drive ratios), and advanced powertrain technology features.
• Proficient in AVL Cruise, applied at Tata Motors for passenger car PED attribute simulations, including development of a library of correlated models for both in-house and benchmark vehicles.
• Conducted benchmarking data collection from multiple sources and applied statistical methods to forecast PED attribute targets for future TML vehicle programs.
• Experienced with Vision software for on-vehicle duty cycle acquisition and vehicle parameter measurement to support real-time automotive simulation model development at VECV.
• Proficient in GT-Drive, applied at Mahindra Navistar Automotive Limited for engine performance optimization and fuel economy improvement of heavy commercial vehicles.
• Skilled in data analysis to support engineering decisions and performance optimization.
• Experienced in team management, recruitment, and capability development.
• Expertise in e-mobility, including range prediction for e-powertrains (AVL Cruise) across MIDC, NEDC,WLTP & custom cycles.
• Familiar with foundational cybersecurity concepts, including network scanning, enumeration, vulnerability analysis, system security, sniffing, and social engineering & ISO 21434.
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