Scott Downey
Chesterfield, MI **051
Phone 586-***-****
************@*****.***
Career Objective Statement
Utilize extensive automotive engineering knowledge in application of releasing components and systems.
EDUCATION
Lawrence Technological University, Southfield, Michigan
Bachelor of Science in Electrical Engineering, 2002
SUMMARY OF EXPERIENCE
GKN Automotive, Auburn Hills, Michigan
Resident Engineer, June 2016 – September 2024
Responsible for Rear Drive Control Module in GM All Wheel Drive vehicle platforms globally.
Including:
Create Engineering Change Requests in GM system which includes drivers, description, distribution lists, part numbers, plants affected, attachments, cost estimates, etc.
Push Buy-Ins from GM employees on ECR's, track changes in a spreadsheet, & provide updates during weekly team meetings
Create & update spreadsheets for part number changes.
Travel to GM Plants as needed to resolve quality issues, reflash ECUs, relabel parts, record data logs, & other tasks as required.
Act as Liaison to other GKN employees to translate GM terms, acronyms, builds & changes.
Fiat Chrysler Automotive, Auburn Hills, Michigan
Speaker Design & Release Engineer, October 2015 – June 2016
Responsible for speakers in all Chrysler & Fiat vehicle platforms in North America.
Including:
Led weekly PDT meetings with stakeholders & speaker suppliers to ensure all ED, DV, and PV testing for new or modified speakers are proceeding according to required timing.
Acoustically evaluate warranty returns for Chrysler group speakers.
The speaker design and release engineer interfaces with core audio, platform teams, product planning, assembly plants, suppliers, and quality, and has ultimate responsibility from development through end-of-life of all Chrysler speaker designs.
Lead changes on production speakers through PPAP.
Track all speaker suppliers' quality record.
Support standardization of Chrysler Group, Fiat Europe, and FIASA (Fiat South America) speakers.
Support platform teams requests for changes to speakers in order to meet their unique package size, performance, weight, or cost constraints.
KOSTAL of North America (A2LA Accredited Laboratory), Troy, Michigan
Senior Test Lab Engineer, March 2007 – October 2015
Responsible for Electrical, Mechanical, and Environmental Testing on Prototype, Design, & Production Intent Automotive Steering Column Modules, Switches & Connectors.
Including:
Research, develop and conduct all phases of product testing for engineering development, design verification, product validation and continuing conformance
Integration of CAN databases into testing software in new and by modifying existing code
Training of technicians in the use of new equipment Hardware and software.
Pre/post inspection of test samples & preparation of components before testing
Fabrication and modification of test wire harnesses and test fixtures
Pre/during/post data acquisition and data analysis
Updating testing status through customer DVP&R
Documentation of test incidents & writes test reports
Root cause analysis of test anomalies
Experience with Environmental, Electrical and Mechanical testing per GM, Fiat, Ford and Chrysler test specifications
Manages daily testing activities of contract Technicians and Test Lab Technicians.
Testing Experience
Environmental: Thermal Shock, Temperature/Humidity, Humidity Cycling, Vibration and Mechanical Shock, Salt Spray, Salt Fog, Dust, Drop, and Fluid Compatibility. Working knowledge of Cincinnati Sub Zero, Thermotron, and Dynamic Solutions test equipment.
Electrical: Current Rating, Current Cycling, Dielectric Strength, Isolation Resistance, Low Level Contact Resistance, and Millivolt Drop measurements.
Mechanical: Switch Tactile Measurement, Force/Torque Overload Tests, Tensile Strength, Terminal Insertion/Extraction, Connector Cavity Strength, Connector Engage/Disengage. Working knowledge of Kistler Load Cells, Charge Amps, Instron and Chatillon force stands and load cells.
Specialized Tests: Sound Switch Actuation Testing using Bruel & Kjaer Sound Level Equipment. LED Luminance and Chromaticity Testing utilizing Optronic Laboratories Measurement System.
Additional Training
Completed training of proprietary new Kostal Testing software & FlexRay (February 2015)
Completed Acoustic Test training for Brüel & Kjær Sound System (December 2011)
Completed Thermotron Vibration Seminar (May 2011)
Completed advanced training of proprietary Kostal Testing software (November 2010)
Completed Optronic LED Luminance and Chromaticity training (July 2010)
Completed Cincinnati Sub-Zero Systems Service Seminar (September 2008)