Metallurgical Engineer - 34+ Years Foundry Leadership

KUMARESHAN A

Plot No.**; Door No.**, Selvi Nagar 3rd Street, Kolathur, Chennai-99.

+91-824******* **************@*****.***

Objective

I am looking for a challenging job with a rapidly growing organization that can provide me with a range of goals & job objectives within a contemporary and economical business setting. Professional Summary

Foundry Head result driven achieved 25% increase in production efficiency at Ferrous & Non- Ferrous Foundries through lean manufacturing principles. Reduced waste by 20 % and realized cost savings annually by optimized casting processes. 5s Activities & Kaizen Project.

With 34+ Years of Hard-Core Experience (India 24+ years & Abroad 10 years) managing consistent success in achieving revenue, cost, productivity and delivering goals. Work Experience

HD Fire Protect Pvt Ltd Jalgaon, India Sept-2018 – Jul-2025 Foundry Manager

Increased plant production output by 25% through strategic workflow restructuring and capital equipment upgrades. Directed a team fostering a culture of continuous improvement and achieving annual productivity by 20%. Implemented a proactive maintenance program that reduced machinery downtime by 30% & extended equipment lifespans. Negotiated with suppliers and optimized the supply chain, loading to a sustained cost reduction in raw material procurement by 10%. Stream lining the Product quality and reduced the rejection from 30% to 9%.

Nu-Tech Pvt Ltd Chennai, India Jul-2017 - Jul-2018 Technical Manager

Expert in Casting Product Launch, Cost Reduction & Quality Improvement diverse experience as a Foundry Consultant. Skilled Team Builder & Customer Relationship Manager with automotive, industrial

& defence customers.

Dunes Industries Foundry Division Sohar, Sultanate of Oman Feb-2013 - Jun-2017 Foundry-Plant Manager

Managed activities schedules from Steel Melts to Shipping Plan & assigned manpower to meet aggressive production target, determined suitable crew requirement and to meet changing production schedules. Audited departments to ensure compliance with ISO Standards; coached employees on maintain conformance to Specification, overseeing 250+ exempt & non-exempt employees & Improve performance.

Blue Light Industry Dubai, UAE Oct-2009 - Dec-2012 Foundry-Production Engineer

Overseeing Purchase, Store, Machine Shop, Fettling & Technical support all the departments for continuous improvement. Foundry expertizing in customized products with manufactures of Ferrous & Non-Ferrous Engineering items. Enhancing quality improvements of daily production and product qualities as per ISO standards. Developed new suppliers for procurement of foundry raw materials to maintained quality consistency.

HILL Metals Jeddah, Saudi Arabia Jan-2007 - Aug-2009 Steel Melt Shop Manager

25MT Induction Furnace installation planning, DM Plant, LRF, ladle lining with Slide gate system, Hydraulic power pack, Ladle pre-heating station. Well experience in Furnace linings, Optimize processes to improve efficiency and reduce downtime.

Hindustan Machine Tools Ltd. Jalahalli, Bangalore. (ISO 9001 unit) India Apr-1992 - Oct-2006 Melt Shop Head

In-Charge for Melting Section, Production & Maintenance, well worse in Manufacture of Machine tools components, processing all types of sand system for Moulding & core making. Monitoring Material planning & Foundry maintenance.

GWASF CASTING PVT LTD., Mangalore, Karnataka. India. Oct-1990 - Mar-1992 Production Engineer

In-charge for total production of Crusher parts, mining Items, & Engineering items.

MALNAD ALLOY CASTING LTD., Shimoga Karnataka, India. Sept-1988 - Sept-1990 Foundry-Supervisor

Experienced in Manufacturer of pump component, valve component & engineering items. In-Charge for Production, Melting, Moulding process. Production Line 0.1Mt to 25.0Mt Induction Melting Furnaces (Electrotherm, Inductotherm, Junker & BBC)

0.3Mt to 20.0Mt Moulding and Core (BMD, WHPL, Ashland, Hunter & Omega Spartan) Products -Engineering Applications, Ingots, Cast Steel Billets, Counter weights, Valve bodies, Crusher Parts,

Cement plant components, Mining, Submergible pumps, Impellers & Automobile parts etc., Product Weights: - 0.1 Kg to 15.0 M tons per piece Production Target Levels: - Average 350.0M tons to 15000.0M tons per month To Lead Team: - Overseeing 350 + exempt & non-exempt employees Material Grades: -Ferrous & Non-Ferrous (ASTM, DIN, BS, IS, EN, JIS & AISI Series) Major Achievements

Development of producing liquid molten to pour heavy casting size up to 15 MT single casting

Melting power consumption reduced 8 units/ton of molten metal.

Enhancing work flow through new technology & reducing total manufacturing cost by 10%

Moulding system Expertise: Green sand, Alpha set, Furan sand, Silicate bonded, CO2sand system

Resourceful managing Furnace Lining with special attachments by reducing lining time by 30% Academic Credentials

Metallurgical Engineering in Diploma (Board of Technical Education Karnataka) India.

Foundry Technology, Forging, Machine Shop & Mechatronics (Japanese Faculties)

Course On Professional Drawing grade (Board of Karnataka secondary Education) India

MS-Word, MS-Office, AutoCadR-13(SPAN School of Computer Education Bangalore) India

Special course on Failure Analysis of Industrial Components from IWS (IIT MADRAS) India Personal Details

Date of Birth 21/08/1968

Marital Status Married

Nationality Indian

Passport V3513964 & valid till 2031

Last Salary 17 Lakh / Annum with 2BHK Flat / Transport

Salary Claim As per the company

Languages Known English, Hindi, Tamil, Kannada, Malayalam & Marathi

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