Team Member Quality Control
Resume:
M.ABINESH
THIRUVALLUR *************@*****.***
OBJECTIVE
To leverage my 6+ years of hands-on experience in Production operations to optimize manufacturing processes, enhance product quality standards, and increase overall operational efficiency. I am committed to driving continuous improvement, ensuring strict compliance with industry and safety standards, and contributing to the organization’s productivity and growth through a results-driven and quality-focused approach. TECHNICAL SKILLS
Shift Management & Supervision
Production Planning & Execution
Quality Control & Defect Reduction
Lean Manufacturing & Process Optimization
Root cause analysis (RCA) and corrective
actions (CAPA)
In-process check sheets development and
deployment
PROFESSIONAL EXPERIENCE
Manpower Handling & Team Leadership
Root Cause Analysis & Problem-Solving
Safety Compliance & 5S Implementation
Documentation & Reporting
Data analysis for production and quality
improvements
Proficiency in tools like MS office,Power BI
and solid works.
EDUCATION
Saint Gobain India Pvt Ltd
Department: Production
Oct 2021-Present (3 + -Years)
Diploma in Mechanical - 2017
Murugappa polytechnic College,Avadi.
70%
Designation: Team Member Manufacturing
BSH Household Appliances Manufacturing PVT LTD
July 2017 - June 2020 (3-Years)
Department: Production
Designation: Diploma Trainee
10th- 2014
Govt High school,
Melakondaiyar,
93%
Saint Gobain India Pvt Ltd Oct 2021-Present (3-Years) Department : Production Designation: Team Member Manufacturing Led daily pre-shift meetings to discuss safety, quality, production goals, and material readiness.
Managed shift manpower as per line requirements to ensure efficient use of multi-skilled operators.
Monitored machine performance and coordinated with maintenance to reduce breakdowns and improve OEE.
Created and updated SOPs to maintain consistency and reduce process variation. Implemented Poka-Yoke (error-proofing) systems to avoid repeat defects and ensure quality output.
Maintained workplace discipline through 5S, Lean practices, and visual management. Led Kaizen improvements to reduce cycle time and improve work efficiency. Tracked production in real-time to meet daily output and quality targets with minimum rejection.
Attended Daily Production Review (DPR) meetings to report shift performance and actions. Worked closely with Quality and Maintenance to fix in-process issues quickly and improve process stability.
Kept records like shift reports, downtime logs, and manpower plans for review and analysis. Promoted safety by conducting toolbox talks and ensuring full compliance with safety rules. Quality Tools & Improvement
Solved a recurring surface defect using the 8D method — identified the root cause, implemented corrective action, and updated SOPs to prevent future issues. Supported FMEA during a new line setup — helped find and reduce high-risk failure points in the process.
Used SPC tools like X-bar, R charts, to monitor polishing process and keep it stable and within control limits.
Led a PDCA project to reduce handling damage — introduced padded storage and better stacking methods.
ACHIEVEMENTS
The packing cost was reduced by 50% in 2023.
Achieved a 40% reduction in packing and transit damage in 2024 Implementation of the highest suggestion.
Simplified the methodology and improved the layout. BSH Household Appliances Manufacturing PVT LTD
Apr 2017 - June 2020 (3-Years)
Department: Production Assembly Designation: Diploma Trainee (3-Years)
Learn and follow standard operating procedures (SOPs). Learned to operate and monitor machinery and equipment used in the manufacturing process under the guidance of experienced operators.
Collaborated with the quality team to address issues in production and implement corrective actions.
Ensure 4M condition, Following3c & 5s, Eco change analysis, ensure POKE- YOKE system and achieve kaizen.
Receive training in production processes and procedures. Nordex India Manufacturing
Private Limited
Department: Production Contract
Role(Rotor blade manufacturing
plant) (May2021 to mar2022)
Working on main mould
department.
Knowledge gain about
moulding process and
rotor blade manufacturing
process.
SOFT SKILLS
Microsoft Office
Power BI.
Solidworks
CERTIFICATIONS
LANGUAGE
Tamil
English
EXTRACURRICULAR ACTIVITIES
Icon Award 2nd place (max no of
suggestions)
White belt certificate (Quick Kaizen and
Lean methodologies)
Reading Books
Photography
Playing Cricket
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