Testing Engineer for Electric Motor Systems (TVS)
Resume:
• Analysed motor designs ensuring compliance with performance specifications and optimized power
density, efficiency, and thermal management.
• Performed throttle mapping, lab-level dyno calibration, and vehicle drivetrain calibration for 3W and 4W electric vehicles.
• Conducted motor controller flashing, VCU testing, and CAN communication validation for vehicle wiring harness systems.
• Executed Back EMF, WOT, coast-down, gradient (7%–30%), wheel friction, and range (IDC/CDC) tests on vehicle level.
• Handled advanced testing instruments such as oscilloscope, power analyzer, data loggers, NI systems, and influx logger software for data acquisition and report generation.
• Performed BMS and DCDC converter testing, ensuring functional reliability under vehicle-level conditions.
• Established test facilities and conducted endurance and performance testing of starter motors, hub motors, and cooling fan motors under varied environmental and thermal conditions.
• Executed various motor tests including no-load, simulation, continuous cranking, impact, lock, high- speed, load dump, and acceleration/deceleration tests.
• Conducted environmental validation: vibration with climate variation, salt spray, thermal shock, water immersion, humidity, dust/mud spray, and MEOST.
• Managed AMC, calibration records, and maintained testing documentation as per IS/JIS/DIN standards.
• Supported field failure analysis, root cause investigation, and corrective action implementation to enhance product reliability.
• Actively engaged in the Research and Development (R&D) department, focusing on innovative New Product Development (NPD) initiatives.
• Responsible for the development and testing of PM DC motors for 2W starter motor application.
• Collaborate with the marketing team to provide technical expertise and support for customer inquiries and product presentations.
• Prepare detailed Bills of Materials (BOM) for the RFQ and forward them to the purchasing team for accurate costing.
• Prepare comprehensive DFMEA document to ensure quality and reliability.
• Prepare a detailed development plan for protosample build and ensure the build aligns with the planned specifications.
VENKAT R
WORK EXPERIENCE
TESTING ENGINEER
JAN 2024 – PRESENT: 1.7 YEARS TVS MOTORS, HOSUR
Block 2, 2nd floor,
Annai Theresa Apartments
Lawspet, Pondicherry – 605008.
***************@*****.***
PROFILE SUMMARY
Innovative Testing Engineer with hands-on experience in motor development, validation, and vehicle-level testing for 2W, 3W, and 4W EV applications. Skilled in dyno calibration, endurance, and environmental testing, along with BMS, VCU, and CAN-based system validation. Strong expertise in cross-functional collaboration, DFMEA/DVP preparation, and value engineering to enhance product performance and reliability.
DEVELOPMENT & TESTING ENGINEER
MAR 2022 – DEC 2023: 1.7 YEARS LUCAS TVS, PUDUCHERRY
• Verify the performance characteristics of the designed motor against established specifications.
• Prepare detailed Design Validation Plans (DVP) for thorough motor validation.
• Conduct various rigorous tests as per customer-provided test specifications and industry standards.
• Create comprehensive reports for all the conducted tests and analyses.
• Perform in-depth root cause analysis and provide effective solutions with supporting evidence.
• Collaborate with cross-functional teams, including mechanical, quality, and manufacturing departments, to ensure seamless product development.
• Engage in Value Analysis and Value Engineering (VAVE) initiatives to enhance motor efficiency and reduce production costs.
• Provide technical support and guidance to the production team during motor assembly and testing phases.
• Conducted various test like chassis dyno vehicle level test, battery test, coast down, acceleration test.
• Actively participate in customer feedback sessions to gather insights and incorporate customer preferences into product design and development processes. EDUCATION
SRI MANAKULAR VINAYGAR ENGINEERING COLLEGE – B. E (INSTRUMENTATION ENGINEERING) 2016 - 2020 PUDUCHERRY
PROFESSIONAL SKILLS
• Problem-solving
• Analytical thinking
• Time management
• Teamwork
• Customer focus
• Adaptability
• Risk management
TECHNICAL SKILLS
• New Product Development (NPD)
• Root Cause Analysis and Problem Solving
• Bill of Materials (BOM)
• Design Failure Mode and Effects Analysis (DFMEA)
• Design Validation Plans (DVP)
• Value Analysis and Value Engineering (VAVE)
• Validation and Verification (V&V)
SOFTWARES
• Influx Data Loggerssss
• Pcan Explorer
• Bus master
• CAN Communication
• BMS flashing
• Vbox setup
LANGUAGES
• English
• Tamil
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