Quality Assurance Continuous Improvement

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Rogelio Perez, Jr.

Rosharon, TX ************@*****.*** 832-***-**** Professional Summary

Highly skilled and results-driven Quality Assurance (QA) Manager with over 20 years of experience in the oil and gas industry, specializing in refining operations, quality management systems, and regulatory compliance. Demonstrated expertise in developing and leading comprehensive QA strategies to ensure adherence to industry regulations, drive continuous improvement, and enhance product quality, safety, and operational efficiency. Proven success in leading high-performing teams, managing quality processes for pipe, structural, paint, and insulation projects, and reducing operational risks while maintaining compliance with industry standards, including ISO 9001, API, ASME, ASNT, AWS, and NBIC. Extensive background in inspection, welding inspection, engineering assistance, and safety, with a strong focus on quality assurance processes, risk management, and regulatory compliance. Adept at coordinating with engineers and stakeholders to ensure project deliverables meet stringent quality standards and industry regulations. An exceptional communicator and strategic leader, committed to optimizing operational efficiency, fostering a culture of quality excellence, and driving continuous improvement aligned with organizational goals. Seeking new challenges and opportunities for career advancement. Professional Experience

QA Manager

Exxon Baytown, TX

February 2022 – Present

• Lead the development and implementation of comprehensive quality assurance processes, standards, and procedures, ensuring consistency and compliance with industry best practices. Collaborate with engineering, production, and management teams to enhance product quality, resolve quality issues, and implement corrective actions. Spearhead the creation of quality assurance program while ensuring adherence to safety, environmental, and international quality standards (API, ASME, ASNT, AWS, and NBIC), and maintain precise records of inspections, testing, and corrective actions.

• Manage and mentor a team of QA/QC inspectors, operators, and engineers (including maintenance personnel), providing guidance, training, and performance evaluations to foster a culture of quality and continuous improvement. Lead cross-functional teams to implement corrective actions and resolve complex quality issues.

• Develop and implement training programs to educate employees on quality standards, best practices, and regulatory compliance. Ensure that all personnel are equipped with the necessary knowledge, skills, and certification in quality management to uphold quality standards and improve operational performance.

• Promote a culture of quality within the refinery by raising awareness and understanding of quality assurance processes and the role of each individual in maintaining high standards.

• Analyze key quality metrics, trends, and performance data to identify areas for improvement. Prepare and present detailed reports for senior leadership, highlighting critical quality concerns, audit findings, and performance against key performance indicators. QA Manager

BP/Marathon GBR, Petrochem TUV / Fluor / Pinnacle Reliability / SHI Houston, TX March 2007 – January 2022

• Developed and implemented a comprehensive QA program, including policies, procedures, and standards, to ensure adherence to industry regulations and client specifications.

• Directed and supervised a team of more than 40 QA inspectors, ensuring thorough coverage and in- depth familiarity with quality standards across all operational areas.

• Collaborated with TAR and project teams to assist engineers, planners, material coordinators, and contractors during front-end loading and package preparation.

• Reviewed external shop documentation to ensure adherence to NDE, weld logs, WPS, and QA manual requirements during fabrication.

• Oversaw grassroots, TAR, routine maintenance, and project activities from initiation through commissioning, including civil, paint, and structural aspects.

• Collaborated with project managers and engineering teams to integrate quality assurance into project planning and execution. Monitor contractor progress, ensuring alignment with TAR timelines and adherence to quality manuals and refinery standards.

• Represented the client at external facilities, conducting thorough inspections and authorizing the release of new equipment for integration into refinery operations.

• Led the planning and coordination of TAR Quality Assurance activities, encompassing package reviews, logistics management, and final package approval in collaboration with rotating machinists. QA/QC Inspector

JV Piping / Starcon Houston, TX

January 2005 – March 2007

• Coordinated NDE resources and developed QA/QC packages to ensure compliance and quality standards.

• Completed job sign-offs with third-party inspections and clients and analyzed ISOs and P&IDs for work requests.

• Conducted visual inspections of welds, structural components, and paint, verified punch items, and inspected hydro tests.

• Ensured proper restoration after hydro testing and performed system walk-downs. Education

Site Supervision Training

Starcon Houston, TX (September 2003)

Welding Inspection Technology

San Jacinto College Houston, TX (December 2002)

*4-year Diploma-Texas Scholar

Charles H. Milby High School Houston, TX (May 2000) Languages

• English (Fluent)

• Spanish (Fluent)

Skills

• Problem Solving • Effective Communication • Project Management

• Data Analysis & Reporting • Bluebeam Software • Microsoft 365

• Team Leadership & Development • Fluent in English & Spanish Certifications

• API 510 (Planned, Houston, TX, March 2025)

• Certified Welding Inspector (CWI) # 12083141 (Houston, TX, September 2012)

• 24-hr RT Interpretation (Houston, TX, August 2012)

• API 570 # 33806 (Houston, TX, September 2008)

• ISO 9001:2008 (Houston, TX, September 2008)

Professional Affiliations

• Member, American Welding Society (AWS)

• American Society for Quality (ASQ)

• American Petroleum Institute (API)

References

Available upon request.

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