Design Engineer
Resume:
Sam Billardello
Shelby twp. Mi **317
(C) 586-***-****
************@*******.***
Summary:
An Electrical Design Engineer with experience in production, testing, assemblies and sub-assemblies of components of motor vehicles in the automotive industry. Experience in 2-D and 3-D solid models, feature operations, form features and product development.
10,000 Hours unigraphics experience
15 years experience design and development of mold injected parts
10 years wire harness experience
Utilized wire harness packaging capabilities
Excellent organizational and problem solving skills
Designed and Released wire harnesses
Product design experience on CAD systems including Unigraphics v14 thru UGNX 9.0 Education:
Bachelors of Science, Design (Graduated Magna cum Laude) Central Michigan University, Mount Pleasant, MI.
Work Experience:
ESI Automotive, Troy, MI November 2016 - February
2017
Design and develop Battery jumper cable. Utilizing UG wire harness software
Design and develop plastic terminal cover.
ESG Automotive, Auburn Hills, MI June 2015 - September 2016
Design and develop I/P harness UG wire harness software
Design and develop Body harness
Design and develop Aux PDC under hood fuse box and harness To Aux PDC development
General Motors, Warren, MI April 2014 - March 2015 Senior Designer UGNX
Designed and developed Battery cable for Cadillac Motors
Developed positive cover for Battery cable for Cadillac Motors
Tape added to splice location leading to generator
Continuous improvement of design
Create and revise work instructions processes and procedures
Generate cost savings ideas
Product design experience on CAD systems including Unigraphics v14 thru UGNX 9.0 CKGP-PW-Tooling Department, Sterling Heights, MI October 2012 - March 2014 Design Engineer for Tooling Group UGNX 7.5 & Solid works
Design and develop Carrier
Update drawings per math data changes
Design cuts outs of assembly line for material handlers
Updated drawings per changes
Constructed large assemblies for clearance purposes
Help line workers to adapt to new tooling atmosphere
Oversee workers properly install Carriers
Chrysler Corporation, Auburn Hills, MI April 2012 - August 2012 Design Engineer - KL Program
Design and Engineer front and rear door grommets (interior) body
Utilize team center to Access drawings and math data files
Develop grommet bracket
Design and develop grommet cover
Design and develop speaker electrical wire harness and connectors
Engineer and package components for wire harnesses including splice locations
Interact with Design Release Engineer to ensure design is feasible for customer assembly Chrysler Corporation, Auburn Hills, MI June 2011 - December 2011 Design Engineer-KL Program
Design, develop, release electrical wire harnesses including connectors for Fiat 500 program UGNX 7.5
Engine wire harness development and bus electrical circuit
Prepare 3D model for release
I/P wire harness development including clusters, radio and HVAC
Door wire harness development including window regulator, door locks and window controls
Utilized team center to Access drawings and math data files Navistar, Fort Wayne, IN January 2010 - May 2011
Design Engineer UGNX 7.5
Design Engineer Engine and forward lamp wire harness and connectors for heavy truck
Update installation drawings
Review wire harness components and release them
Utilize teamcenter to Access drawings and math data files
Train and mentor less experienced Designers and Engineers
Design and develop forward lamp utilizing solid modeling techniques Machine Tech Design, Mount Clemens, MI January 2008 - December 2008 Instructor Solid works
Prepare class material
Taught solid modeling and dimensioning techniques General Filters, Novi, MI February 2005 - December 2007 Injection Mold Product Design Engineer Solid works
Design and Engineer of home furnace humidifiers and air filters
Perform material selection tests
Interact with customers to troubleshoot their systems and resolve identified problems and issues
Receive special recognition for quality of customer service provided
Complete designs six months ahead of schedule
Prototypes design needed little or no modifications General Motors, Warren, MI January 1991 - January 2005 Injection Mold Product Designer Unigraphics
Involved with the design of interior trim mold injection components
HVAC systems, hose assembly and chassis development
Designed and routed electrical wire harnesses
Ensure designs were complete on-schedule and within budget
Designs include surface transitioning, extracted surfaces and curvature definitions for solid modeling
Design of sill plates, cowl kick, plates knee bolster, A-pillar, B- pillar and C-pillar, for the GM Impala, GMX357 Coupe, GMX38 Sedan, Saturn Ion and GMT 800
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