Mechanical Engineer Senior

Ghanasyam Sai Kumar

******************@*****.*** / +91-939******* / Bengaluru, Karnataka

Summary

Dynamic and results-driven Mechanical Engineer with over 6 years of experience in industrial waste management and incineration plant operations. Currently serving as Plant Head – Incineration at ReSustainability Limited, leading the operations, maintenance, and performance optimization of a 1.5 MT/hr incineration facility. Proven expertise in managing hazardous waste treatment systems, rotary kiln operations, air pollution control equipment, and mechanical infrastructure. Adept at team leadership, project execution, preventive maintenance planning, and regulatory compliance. Committed to ensuring operational excellence, environmental safety, and continuous process improvement in high -stakes industrial settings.

Experience

Senior Mechanical Engineer – Plant Head

RE Sustainability Limited (https://resustainability.com/) • Bengaluru, Karnataka 01/2019 - Present

Leading operations and maintenance of a 1.5 MT/hr incineration plant, ensuring uninterrupted processing of industrial and hazardous waste in compliance with environmental norms (CPCB/SPCB).

Managing cross-functional teams across shifts for plant performance optimization, safety compliance, and manpower planning.

Overseeing preventive and corrective maintenance programs for mechanical systems including rotary kiln, APC equipment, conveyors, hydraulic balers, shredders, and flue gas treatment units.

Implementing SCADA/DCS-based monitoring systems for real-time process control and efficiency improvement.

Coordinating with HSE and QA/QC departments for regular audits, emission monitoring, and regulatory compliance documentation.

Preparing and analyzing daily production reports, maintenance logs, and downtime analysis for continuous process improvement.

Supervising spares inventory management, procurement planning, and vendor coordination for technical support and materials.

Driving project execution including erection and commissioning of new units such as rotary kiln, DG sets, and utility infrastructure.

Ensuring 5S, ISO standards, and plant SOPs are strictly followed to maintain workplace safety and operational discipline.

Training team members on equipment operation, troubleshooting, and emergency response procedures. Skills

CEMS, Plant Maintenance, Plant Operations, SCADA, Preventive and Corrective Maintenance, Manpower Management, SAP MM, PLC, Variable Frequency Driver, Incinerator Plant, Air Compressor. Education

Bachelor of Technology in Mechanical Engineering

DMSSVH College of Engineering • Machlipatnam, AP

05/2019

Senior Secondary

Rustum Bada Municipal School • Machlipatnam, AP

06/2015

Internships

* Bharat Electronics Limited, Machlipatnam - 2018

Languages

English, Hindi, Telugu, Kannada

Linkedin Profile

https://www.linkedin.com/in/ghanasyam-saikumar-maddula- 86b12518b?utm_source=share&utm_campaign=share_via&utm_content=profile&utm_medium=android_app

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