Design Engineer Project Manager

S. VIVEK INDRA KUMAR

Contact No: +91-893******* E - Mail: ****************@*****.***

In pursuit of challenging and enriching assignments in Planning / Production Operations with an organization of high repute preferably in Automotive Product Design & Development / Manufacturing industry.

PROFILE SUMMARY

10+ Years of experience in Automotive Electrical Wiring Harness design & development.

Good design exposure in Electrical Wiring harness 3D routing in CATIA V5 & V6 Environment.

Having work experience in part & assembly design & drafting.

Preparing wiring BOM Report & having Knowledge about Capital Harness XC in 2D Drawing Creation.

Product & Process Engineering with Process automation & Poka Yoke.

Reduce manufacturing cost through effective process techniques & waste Eliminations.

Preparation of 2D drawing using Capital Harness XC.

Facilitate Design to manufacturing transfer including supplier readiness & internal Plant manufacturing readiness (Co-ordinate with production engineering).

W/H & System Installation team handling & Technical support. WORK EXPERIENCE

January – 2024 to Presently Working in Onward Technologies Limited, Chennai. Project Manager (W/H & System Installation Team Management Activities & Customer Interaction with Multiple Clients)

Highlights:

Develop project plan, team management activities, tracking weekly & Milestone basis.

Creating proposal for optimized routing & Component placements.

Product delivery status reporting, Risk management, Issue tracking & Resolution.

Workload forecast & Customer SPOC in RNTBCI.

February – 2022 to December - 2024 with Layam Flexi Solutions Private Ltd, Deputed to Switch Mobility - Ashok Leyland Private Ltd, Chennai.

Senior Design Engineer (W/H Design & Development of 3D, 2D & Capital Harness XC) Highlights:

Wiring harness design and development of 3D model Routing & 2D Drafting in electrical module in Catia V6.

Creating 2D layout for harnesses in Capital Harness XC.

Packaging of all electrical components in Catia V6.

Projects handling in buses like Double Decker, ULE, 9M JSW & 12M JSW activities. July – 2021 to January - 2022 with Intelizign Engineering Services Private Ltd, Deputed to MBRDI, Bangalore. Senior Design Engineer (W/H Product Design & Development of 2D & Capital Harness XC) Highlights:

New wiring harness design as per layout of vehicle in Capital Harness XC.

Working on capital harness systems.

Preparing 2D layout in harness XC based on the customer requirements.

Projects handled in trucks like Actros PP18, PP24, NGA EE & BEVLH activities. April - 2018 to August 2020 - with Larsen & Toubro Technology Services Ltd, Chennai. Senior Engineer (W/H Product Design & Development of 2D & 3D Modeling, Solid Works 2017 Premium & Capital Harness XC)

Highlights:

Electrical wiring harness 3D model routing in structure with proper mounting locations and fixtures in Solid Works 2017 Premium.

Understanding the client requirements and standards.

Existing projects handing in Basco & Proterra electric vehicles for buses.

Providing suggestion for routing changes and space claiming in congested parts of the electrical bus.

Creating proposal for optimized routing and component placements.

Creating 2D layout for harnesses.

Preparing installation drawing for production line.

Product delivery status reporting, risk management, issue tracking & resolution. February - 2014 to March - 2018 with Larsen & Toubro Technology Services Ltd, Deputed to Daimler India Commercial Vehicle, Chennai.

Design Engineer (W/H Product & Development of 2D & 3D Modeling & Catia V5) Highlights:

Wiring harness design and development of 2D modeling & 3D Model routing in electrical module in Catia V5 R21.

Existing projects handing in Thunderbolt & HDT models for trucks.

Projects handled in bus like 9T & 16T activities.

Preparing BOM and make the 2D drawing based on the 3D routing and plastic components also.

Parallelly supporting to R&D proto shop for problem resolving in wiring harness & any new model proto built & existing vehicle model.

Packaging of all electrical components in Catia V5 R21.

KEM release activities for all wiring harness in ZGS level changes and new release for all models. December - 2012 to December - 2013 with Harita Techserv Limited deputed to Ashok Leyland Technical Centre, Chennai. Design Engineer (W/H 3D Model Routing & Capital Harness XC) Highlights:

Wiring harness design & routing in electrical module in Catia V5 R21.

Harness XC for preparing wiring harness 2D drawings.

Preparing installation drawing for pilot building.

Packaging of all electrical components like switches, clamps, brackets, lamps in vehicle DMU using Catia V5 R21.

Proficient in 3D electrical wiring harness routing & 2D Preparation.

Strong experience in electrical harness design in Catia V5 R21 drafting & electrical wiring harness workbenches.

Very good work experience in Catia V5 R21 with part modeling & assembly design. November - 2009 to November - 2012 Kyungshin Industrial Motherson Limited, Chennai. Lead Engineer (Hyundai i10 & Eon Projects)

Highlights:

Analyzing the customer drawing & routing the path of wiring harness.

Preparing BOM & process sheet for wiring specifications.

Implementing the ECN changes to meet the customer request as their need.

Knowledge in - APQP, FMEA, 3C & 5S.

Conducting CFT meeting weekly to have smooth flow of the project.

Solving the fitment problem at the customer end.

Co-ordination with customer for ISAR approval & fitment trial from initial stage of production up to mass production.

June - 2006 to October - 2009 with Merisem Industries Private Limited, Chennai Development Engineer (Supplier Wheels India & Faurecia) Highlights:

Analyzing the customer drawing & preparing 2D layout based on the requirements.

Preparing process sheet & BOM based on the customer drawing.

Manufacturing of tumbler, bowl, blanking and deep.

In plastic design, we are using trim cutting and piercing.

In tool design like concept development, checking, approval from customer end, heat treatment, trials & sample submission.

ACADEMIC DETAILS

2001 - 2005 B.E in Electronics & Communication Engineering from SCAD College of Engineering and Technology Affiliated to Anna University, Chennai with 64%. 2000 - 2001 Higher Secondary School: SSV Hr. Sec. School, in 2000 - 2001 With 71%. 1998 - 1999 Secondary School: Gomathiammal Govt. Boys Hr. Sec. School, in 1998 - 1999 With 73%. SOFTWARE SKILLS

Design software like CATIA - V5 & V6, CAPITAL HARNESS XC and ERP based Tools/Software. PERSONAL DETAILS

Date of Birth: 13th May, 1983

Nationality: Indian

Passport No: L2888298

Date of Issue: 02/08/2013

Date of Expiry: 01/08/2023

Place of Issue: Chennai

Marital Status: Married

No. of Dependents: 2

Driving License Details: India Driving License

License No: TN02 200********

Permanent Address: No.631, ‘H’ Block, 13th Street, Kathiravan Colony, Anna Nagar West, Chennai - 600040 Languages Known: English and Tamil

Location Preference: Tamil Nadu / Abroad.

Sincerely

(S. Vivek Indra kumar)

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