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Design Engineer On-Site

Location:
Bayport, MN, 55003
Posted:
July 01, 2025

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Resume:

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Andrea L. Johnston

Design Engineer, Avionics and Mechanical

******************@*****.*** • 425-***-****

North Bend, WA

Passionate professional with versatile experience in various facets of designing surrounding vendor and manufacturing liaison, tooling development, and retrofit installation. Proven success in utilizing CREO, AutoCAD, and CATIA to develop production models and designs. Adept at managing large CAD assemblies and associated drawings. Skilled in leveraging cable routing, pipe, and framework. Possess in-depth knowledge of materials, composites, sheet metal panels, circuit board mounts, manifolds, and hardware. A versatile team player adaptable to changing situations and performing effectively and independently in challenging environments.

Areas of Expertise

Design Operation Management

Project Development

Assemblies Management

On-site Installation Support

NASA Support Drawings Development

Team Leadership & Building

Process Improvement

Complex Problem Resolution

Cross-functional Collaboration

Professional Experience

Blue Origin, Kent WA 05/2021 – 12/2024

Design Engineer Avionics Instruments and GNC II

Responsible Engineer for New Glenn Second Stage Fuel Tank Harness Design and Installation. Provided on-site support for First Flight Installation.

• Inspect harness installation and troubleshoot fit issues

• Provide engineering changes and change tracking

• Work closely with harness build shop and installation technicians

• Adjust to change in priority where needed for part availability

• Work concurrently with Fluid and Structural Teams to apply engineering changes Protingent – Blue Origin Contractor, Kent WA 01/2021 – 05/2021 Avionics Cable Harness Design

• Create technical HIL harness drawings for Research Release

• Create EBOM and evaluate

• Produced a checklist for Peer checking of harness packages for release

• Experience managing large CAD assemblies providing space claim

• Use existing model to flatten and create harness drawing for manufacture

• Work closely with engineering team for project development and problem solving Protingent – Blue Origin Contractor, Kent WA 09/2019 – 11/2020 Technical Designer

Steered end-to-end function surrounding creation of piping and framework supports and integrate into CREO drawings. Leveraged piping and framework tools in CREO to generate 3-D piping systems. Served as key technical designer for ground test equipment and oversaw various facets of designing. Engaged and coordinated with engineering team to facilitate project development and utilize problem-solving skills to rectify issues/problems. Performed an On-site survey of existing equipment to identify and mitigate underperforming areas.

● Create piping and framework supports and incorporate into CREO drawings

● On site survey of existing equipment

● Work closely with engineering team for project development and problem solving Panasonic Avionics, Bothell WA 05/2011 – 08/2019

Designer/Drafter II

Directed end-to-end functions involved in developing solid models and incorporating views into drawing release. Developed better understanding on wire diagrams and recommended cable lengths for electrical engineering to ensure proper sizing Page 2 3

of cables during installation. Delivered on-going support in managing and executing retrofit projects both on site out of the country and from base office. Collaborated with high-performing engineering teams to aid project growth. Acted as In-Flight entertainment system designer and administered overall aspects of designing in accordance with business needs.

● Delegated to managed engineering retrofit projects and troubleshoot on site changes for cable routing and LRU installation.

● Utilized CATIA, AutoCAD, CREO to perform solid modeling and wire routing of equipment’s to automate several difficult engineering calculations carried out as a part of the design process

● Participated in Design Reviews.

Lake Superior College 06/2009 – 05/2011

Student Civil Engineering Technology

Classes focused on skills related to consulting engineering firms, testing laboratories, utilities and state and federal government agencies.

● Surveying

● Field Testing

● Construction supervision

● Drafting

● Design and Laboratory Testing

Cirrus Aircraft, Duluth MN 06/2004 – 05/2009

Designer, Propulsion and Equipment

Administered overall operations in creating and implementing fuel volume models to calculate aircraft loads using ProE. Oversaw overall facets of designing fuel system and ice protection system line for turbine and piston aircraft to keep atmospheric ice from accumulating on aircraft surfaces and ensuring continuous supply of fuel to engine. Steered various operations surrounding structuring of support systems for both turbine and piston aircraft engines to enhance the design process. Engaged and coordinated with stakeholders in system development stage to ensure smooth flow of essential materials. Collaborated with FAA inspectors and in-house quality assurance to meet and exceed inspection needs. Headed numerous activities encompassing tool designing for composite airframe control surface manufacture to increase production while maintaining quality and lowering costs.

● Utilized Excel spread sheets to track and monitor overall project progress.

● Performed troubleshooting on new projects to identify and eliminate potential causes. Additional Experience

Partner/Designer, Private Project

Travel Associate, Navigant Integrated Services

Self Employed, Wilderness Adventures

Designer/Drafter, CADLine Design

Mechanical Designer, Orbital Technologies Corporation Mechanical Designer, Hughes Company

Education

Diploma Civil Engineering Technology

Lake Superior College, Duluth, Minnesota

Associate of Science in Mechanical Design Technology Madison Area Technical College, Madison, Wisconsin Associate of Science in Aviation Technology

Hallmark Institute of Technology, San Antonio, Texas Page 3 3

Certifications

FAA Certified Airframe and Power plant Mechanic

NASA Certificate for design contributions

Civil Technology Certification 2011

IPC 620 Certification Renewal 2024

Confined Space Certification Renewal 2024

Cleanroom Certification Renewal 2024

Awards

Special Recognition Award Cirrus Aircraft

Patent awarded for Light Weight Cable Lock

Employee of the Month Navigant Integrated Services Contributions to technical innovations published in “NASA Tech Briefs” magazine Orbital Technologies, Corporation NASA Ames Research Center contributions to International Space Station Payload Orbital Technologies, Corporation References

Ana Luisa Shelby Perez

Systems Installation Sr. Staff Engineer – Panasonic 425-***-****

Patrick Lane

Manager - Mechanical Engineering

*******.****@*********.****

Jason Vanegas

Avionics Engineer – Blue Origin

818-***-****

Shaneka Brown

Manufacturing Engineer

702-***-****



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