Quality Assurance

PERSONAL SUMMARY

Accomplished Sr. Engineer-QAD with a proven track record at Rubber Industry & Die casting, adept in quality assurance and analytics, and demonstrating exceptional leadership skills. Expert in enhancing process efficiency and team collaboration, significantly improving customer satisfaction. Skilled in ISO: IATF 16949:2016, showcasing a strong blend of technical expertise and team management capabilities. EXPERTISE

Excellent planning and management skills

5S conditions and Kaizen suggestions

Familiar with the preparation of the '8D report

Familiar with using the 7 QC Tools for Quality

Control.

Familiar with the preparation of the PPAP document

Quality assurance and analytics skills

Technical reporting

Cross-functional collaboration

MSA Study and SPC

Leadership skills

Risk analysis

ACCOMPLISHMENTS

In-house rejection PPM reduced within 6 months

Customer complaint zero PPM achieved

Monthly one kaizen implemented at in-house

EXPERIENCE

Sr. Engineer – QAD / Scientific Rubber Industry 09/2022 – Current

Process conformance activities on the shop floor, including hold parts clearance, and rejection parts review.

Raising a quality notification to the internal team regarding the non-conform process and product.

Record rework, NCR details in the in-process/final inspection register.

Incoming part inspection and clearance, rejection booking in SAP.

Trend Report: Making Supplier-wise and Rejection Category-wise for Management Review Meeting.

Customer handling and action plan submitted for the customer compliant.

Customer CAPA closer status monitoring and updating.

Customer PPM and monthly scorecard release.

Root cause analysis and action plan (CAPA) review for internal and external.

Countermeasure for complaints, 8D report preparation, one-page and full-page QC story preparation.

NC point is closed for customer audit.

New part, trail feedback, and improvement activities.

ISIR (PPAP) and Revalidation Preparation as per AOI.

Daily rejection data monitoring and root cause analysis.

Maintaining all documents as per ISO: IATF 16949:2016.

Periodic verification of poka-yoke condition.

Process Parameter Audit and Product Audit for all machines on the shop floor.

Gauge calibration, history card maintenance, using GAGE Pack software.

Calibration for overall gauges, MSA for gauges, air gauge maintenance, and SPC machine maintenance.

Planning and scheduling of third-party calibration of instruments and gauges as per plan.

Continual improvement at in-house.

IV IYYAPPAN V

Vandavasi, Tamilnadu 604408

***************@*****.*** / 959-***-****

QAD-Incoming & Calibration / TVS Sundaram Clayton Ltd. 08/2020 – 08/2022

Incoming part clearance, rejection booking in SAP.

Trend Report: Making Supplier-wise and Rejection Category-wise for Management Review Meeting.

Making the supplier a MOM for quality issues.

Following and maintaining quality improvement projects.

Gauge calibration, history card maintenance, using GAGE Pack software.

Calibration for overall gauges, MSA for gauges, air gauge maintenance, and SPC machine maintenance.

Gauges maintenance, tracking, and verification in line.

Cleanliness Laboratory.

QAD-Trainee / Pondy Die Casting Private Limited. 07/2016 – 02/2020

Inline Process Inspection.

Line Inspector and Firewall Inspection.

Manpower handling and supervising in line with QC inspection.

Tool change approval, setup change approval, non-conformity report monitoring, and summary maintaining for mail circulation.

Daily tracking of MSN and PSN rejection.

Following and maintaining quality improvement projects.

Check sheet maintenance and audit (5S, Kaizen, self-maintenance).

Inspection of parts by using a Vernier caliper, micrometer, height gauge, and VMM.

Firewall inspection.

EDUCATION

B.E Mechanical 04/2016

Thirumalai Engineering College – Kanchipuram

GPA - 6.4/10

HSC 03/2012

G.B.H.S School – Vandavasi

62%

SSLC 03/2010

G.B.H.S School – Vandavasi

79%

LANGUAGES

Tamil

English

PERSONAL INFORMATION

Father’s Name: Vadivel. K (Late)

Blood Group: O+ve

Date of Birth: 04/10/1995

Nationality: Indian

Marital Status: Unmarried

DISCLAIMER

Thereby declare that all the details furnished above are true to the best of my knowledge and belief.

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