Process Safety Engineering
Resume:
PRABHAT KUMAR SATPATHY
E n v i r o nmental, H e a l t h & S a f e t y S p e c i a l i s t
" Environmental, Health and Safety (EHS) Professional with over 20 years of career advancements and excellence in EHS Management Systems development & Implementation, Process Safety Engineering, EHS Audits, EHS trainings with a track record of achievement.”. Worked with Upstream & Downstream Oil & Gas Operations & projects, Mining and Aluminium industries. P R O F I L E S Y N O P S I S
An accomplished and diligent performer with expertise in managing HSE management system & procedures, Process Safety, Health & Safety Audit, Root cause analysis, Plant HSE compliance and HSE training.
Comprehensive exposure to formulate, implement and maintain Health & Safety performance
Expertise in developing policies, procedures, programs, affecting construction safety of multiple projects.
Well-versed with Occupational Health & Safety systems and procedures development and Implementation
Diversified experience in commissioning & maintaining Fixed Fire Protection & detection systems.
C O R E C O M P E T E N C I E S
Process Safety Engineering
EHS Management System
EHS Audit
Project Safety
Health & Safety Training
Occupational Health (IH)
Fire Protection Engineering
C A R E E R T I M E L I N E
E D U C A T I O N C R E D E N T I A L S
Master of Engineering in Industrial Safety Engineering, National Institute of Technology (Trichy), India
Bachelor of Engineering in Fire Engineering, NFSC, Nagpur University, India
+966-********* *******.********@*****.***
https://in.linkedin.com prabhat-kumar-satpathy-0697a311 Page 2 of 3
W O R K E X P E R I E N C E
Lead Specialist – PHA, EHS Leader Maaden Aluminium Since December 2016 Key Deliverables:
Implemented HSE management systems, complying corporate HSE standards. Maintained HSE MS complying with ISO 45001.
Analysed incidents data, identified trends and reported HSE performance and suggested improvements to management.
Organized HSE audit programs conducted ISO 45001 internal audits and coordinated for ISO certification audits.
Conducted/ participated several Root Cause Analysis, identified & monitored corrective measures.
Completed Process Hazard Analysis for all plants and monitored implementation of recommendation.
Strengthened risk mitigation process by performing process safety reviews. Played an integral role in prestart up safety reviews.
Completed Process Hazard Analysis applying suitable PHA method for the proposed changes to process plants (MOC).
Reviewed design documents, worked as safety engineer for engineering department. Reviewed project safety plans.
Served as the focal point for implementation of HSE standards across the workplace.
Trained employees on Health and Safety standards, procedures & practices.
Handled Occupational Exposure Hazards (Physical and Chemical) Sampling, measurement, analysis and reported over exposures. Sr. Specialist Health & Safety Saudi Arabian Mining Company August 2012 – November 2016 Key Deliverables:
Discharged lead role in developing corporate Health, Safety & Environmental management system.
Developed and rolled out corporate HSE management system for Implementation at Affiliate companies.
Deeply involved in developing and monitoring HSE performance management.
Actively involved in conducting the HSE management system and process Safety Audits at Affiliate companies.
Conducted accident investigations/ Root Cause Analysis for the major accidents.
Delivered time-to-time support on HSE activities to affiliate companies
Involved in ISO 45001 documentation and certification process for corporate office and conducted internal Audits.
Significantly contributed to setting up corporate HSE award and Zero Harm Culture Program. HSE Specialist,(Project Management & HSE) Kuwait Gulf Oil Company January 2006 – June 2012 Key Deliverables:
Developed and implemented corporate HSE management systems and procedures as per Kuwait Petroleum Corporation HSE MS.
Developed, implemented and monitored HSE performance on the project sites.
Assisted affiliate companies and project team in Process safety & risk assessment (HAZOP, HAZID & Risk management)
Prepared and delivered Project specific HSE plan at sites. Supported and guided top management on HSE related Issues.
Handled the core responsibility of reviewing the engineering design documents concerning to process safety engineering.
Implemented Corporate behaviour base Safety program at project sites
Conducted & participated Emergency response exercises at affiliate companies and project sites.
Conducted HSE audits at affiliate companies and Project sites as per corporate HSE audit guideline.
Investigated/ conducted Root Cause Analysis for accidents and incidents.
Involved in development & implementation of enterprise risk management.
Played an integral role in selecting contractors based on EHS performance. Reviewed contractor documents and EHS plans.
Ensured management of all hazardous waste and maintained records.
Handled Insurance surveys, tracked recommendation implementation and reported to management
Provided HSE support for oil recovery, treatment & disposal of contaminated soil project.
Formulated, reviewed, and Implemented Oil Spill Response plan. Page 3 of 3
Kuwait National Petroleum Company December 2000 – 2005 Key Deliverables:
Safety Engineer for Crude and Vacuum Distillation & Coker Units - Mina Abdullah Refinery-
Monitored plant critical maintenance/construction activities, identified hazards & advised accordingly
Participated in several Process Hazard studies (HAZOP) for Refineries and oil storing facilities of Mina Abdullah Refinery
Investigated accidents for Root causes and tracked Recommendation implementations.
Conducted work permit risk assessment for critical maintenance & construction activities, and Audits for Mina Abdullah Refinery.
Monitored incident trend and reported HSE performance for the Mina Abdullah Refinery
Prepared & conducted safety training for Mina Abdullah Refinery employees Occupational Health Engineer (Industrial Hygiene) EHS Technical Support - KNPC
Prepared procedures and implement Occupational Health System at Kuwait National Petroleum Company (KNPC).
Conducted noise survey, noise dosimetry and prepare report. Coordinated Noise measurement for the all the KNPC refineries
Prepared & Conducted trainings on Occupational Health and other topics at KNPC
Identified, Measured, Monitored & reported physical/chemical hazards and indoor air quality.
Developed Occupational health audit protocol and conducted internal audits. Dy. Manager (Fire & Safety) Chennai Petroleum Corporation Ltd., April 1990 – December 2000
Participated in process safety studies (HAZOP) for plant modifications/and Projects at both CPCL refineries.
Reviewed Fire-fighting installation designs supervised/ commissioned Fixed Fire-fighting installations.
Operated, maintained and inspected Fire-fighting equipment /system.
Developed emergency response plans and ensured compliance as per Oil industry safety directorate guideline.
Developed & conducted classroom fire & safety and live fire-fighting trainings.
Investigated accident/incident and tracked recommendations implementation
Analysed accident/incidents and reported Fire & Safety performance measurement.
Prepared and maintained document related to ISO 9002 & ISO 14001.
Coordinated and facilitated for safety committee meetings
Participated, Co-ordinated for plant inspection with factory inspectorate, Oil Industry Safety Directorate and insurance audits.
Conducted internal Safety audits, coordinated for external safety audit and implemented audit recommendations.
Led Fire-fighting team during fires in refinery. Led Fire-fighting team for other company fires as per mutual aid agreement.
Managed Fire & Safety department activities including manpower planning. Certifications:
Certified Safety Professional, Board of Certified Safety Professional, USA
NEBOSH International general certificate NEBOSH, UK
OH & S Management System/ ISO 45001 Lead Auditor, DNV
Certified Safety Trainer, International Safety Council,
Certified Defensive Driving Course Trainer, International Safety Council Professional Affiliations:
Member of American Society of Safety Engineers (ASSE)
Member of the Institution of Fire engineers UK and India
Member of American Industrial Hygiene Association (AIHA)
Member of Association of Professional Industrial Hygienist
Member of Institution of Occupational Safety and Health (IOSH) Technical Proficiency:
Well-versed with the Microsoft Office, Oracle, ERBS, Hyperion, IHS, Reliasoft and PHA Pro. Significant Seminars & Workshops:
International Conferences & workshops on HSE at Kuwait organized by American Society of safety engineers, Kuwait Chapters
(ASSE, Kuwait). Organizer of international HSE conferences (ASSE Kuwait), handled technical paper review committee, website committee, souvenir committee, and workshop committee.
Presented paper on legal requirements for Hazardous material transport.
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