Mechanical Design Engineer

CALLUM MANSFIELD

Dunnellon, Florida, *****, USA, +1-352-***-****

****************@*******.***

http://www.linkedin.com/in/procadconsulting

PROFESSIONAL SUMMARY

Innovative 3D CAD Mechanical Design Engineer with over 30 years of professional experience working in multiple diverse industries, helping companies solve complex mechanical engineering design and manufacturing issues using advanced 3D CAE / PLM platforms. Proven expertise in developing customer-focused best-practice workflows, utilizing “Top-Down - Model Based Definition Methodology” in parallel with the latest design and manufacturing technologies to drive impactful downstream solutions that significantly increase productivity, product reliability, and overall business outcomes. EDUCATION SUMMARY

Sept 1997 – Jul 2001

Kingston University – B.Eng. (2.1 Hons)*, Mechanical Engineering - S.W. London, UK

* Fully Accredited Bachelor’s Degree – by UK Engineering Council and I.Mech.E / C.Eng. Sept 1988 – Jul 1992

Northbrook College - ONC / HNC**, Mechanical Engineering - W. Sussex, UK

** UK Eng. Council Ordinary National and Higher National Certificates. Sept 1988 – Jun 1993

Engineering Council - TR21 - Technician Engineer & Craftsman III, NVQ Level IV - Mech. Engineering – W. Sussex, UK SKILLS SUMMARY

Mechanical Engineering Design, 3D Customer Specific Design Methodology Development (CATIA, CREO, SolidWorks), PLM Systems (ENOVIA, Teamcenter, Windchill), SME “Top-Down - Model Based Definition (MBD) Methodology” (trained by Toyota USA), FEA / CEA / DFMA Tools (ANSYS, ELFINI, 3DCS), Lean Manufacturing, 6 Sigma, ISO 9001 QA Standards, Project Management, Social Engineering Apps, Team Collaboration / Management / Leadership, Eng. Management Consulting, Pure Design Consulting, CAD / PLM Consulting, Design Engineering Problem Solving, Extensive Customer Facing Experience.

WORK EXPERIENCE SUMMARY

Feb 2022 – Present – (Remote), FL, USA

Mechanical Design Engineer / Consultant, Remote Independent Contractor

• Delivered remote mechanical design solutions and comprehensive desktop support for CAD-CAE software’s as requested, including CATIA v5, 3DExperience, CREO, SolidWorks and FEA tools.

• Conceptualized and implemented customized CAD-CAE-DFMA-PLM methodologies tailored to clients’ specifications. Jan 2020 – Jan 2022 - Ocala, FL, USA

Level IV 'Special Ops' Engineer - Creo / Windchill, E-One / REV Group

• Provided onsite CAD / PLM support whilst remastering Advanced Top-Down Starter Models tailored to easily enable multiple design groups to concurrently apply unique customer tailored “build configurations” to E-One Firetrucks. WORK EXPERIENCE SUMMARY continued

Jan 2019 – May 2019 - Corona, CA, USA

Onsite CAD / PLM Design Lead / Design Manager (contract via RLE USA), SALEEN Racing

• Provided urgent CAD design support for the Saleen S1 Racing Car Engine Carrier, S1 Roll Cage, and various S1 Production vehicle BIW components, improving structural integrity and performance. May 2018 – Jan 2019 - Plymouth, MI, USA

Onsite Contract CAD / PLM / RLE Design Group Manager, RIVIAN Auto

• Developed, mentored and implemented best practice Top-Down CAD-CAE-DFMA-PLM design methodologies for the R1T

/ R1S programs, ensuring seamless integration of all internal and externally contracted design processes.

• Oversaw the hiring and strategic placement of all RLE contract staff, onsite and off, thus significantly bolstering the customers’ existing engineering capabilities whilst significantly bringing forward Rivian’s launch date. Sept 2017 – May 2018 - Dearborn, MI, USA

USA Design Manager (The Americas), RLE INTERNATIONAL

• Managed, supervised, mentored, multiple concurrent projects whilst fostering greater collaboration efficiency.

• Mentored, re-trained all onsite engineering design staff and automotive technicians on best practice use of all CAD / FEA

- PLM tools, thus significantly improving project timeline completion objectives. Part of Ford F150 Lightning development. Mar 2007 – Aug 2017 – Oak Ridge, TN, USA

Principle onsite CAD / PLM - SME Consultant, US-ITER / DOE – USA, consulted, visited ITER-IO France as required

• Initially Assisted, Mentored, Consulted with ALL Upper US ITER / DOE Management Teams on “Best Practice” Top-Down Skeleton Modelling methodologies. – “EXTREMELY LARGE Assemblies”

• Assisted in development and ongoing creation of ALL Skeleton based US deliverable WBS Subsystems. Aug 2005 – Mar 2007 - Novi, MI, US

Principle ONSITE Consultant, INCAT Consulting Services

• Delivered ad-hoc and ongoing CAD / PLM / FEA support and training for multiple, high profile international engineering companies, (Bell Helicopter, L3 Comms. Oshkosh, Ford) vastly increasing their 3D CAD-CAE-PLM design capabilities and overall business outcome objectives.

Sept 2004 – Aug 2005 - A. Arbor, MI, USA

Contract Design Engineer, Toyota USA

• Modelled and supported ongoing interior Lower IP component development for the 2006-7 Toyota Tundra program.

• Developed multiple Advanced Power-Copy templates for Toyota’s Internal CAD Support Group, thus greatly streamlining their overall design team efficiency and processes. Jul 2000 – Sept 2004 - W. Sussex, UK

Senior Mechanical Design Engineer, BOC Edwards UK

• Developed cutting-edge vacuum pump components, driving innovation in next generation product performance. Jul 1990 – Jul 2000 - W. Sussex, UK

Junior Design Engineer to Senior Mechanical Design Engineer, Eurotherm UK

• Designed multiple IPXX / Seismic resistant PID controllers and associated components using advanced 3D CAD-CAE-FEA tools, resulting in significant manufacturing cost reductions and vast increases in IP ingress protection ratings. Aug 1988 – Jul 1990 - W. Sussex, UK

Mechanical Tech/Craft Apprentice, Desoutter Products UK

• Commenced a Full UK Engineering Council Accredited 5-year indentured Mechanical Engineering Apprenticeship.

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