Continuous Improvement Product Quality

IYALOBHEGBEGHE ABRAHAMSON

Lagos state, Nigeria (*34) 805-***-**** *************@*****.*** www.linkedin.com/in/abrahamson- iyalobhegbeghe

Professional Summary

Accomplished Powder Coating Specialist with over 18 years of experience in the coating industry, specializing in managing powder coating operations across various lines including manual, real-wood finishing, and automatic systems. Expertise in optimizing production processes, improving product quality, and leading training programs for new and experienced staff. Proven track record in reducing non-conformance, enhancing operational efficiency, and promoting safety standards within the industry. Professional Experience

HEAD OF POWDER COATING DEPARTMENT (HOD) NIGERIAN ALUMINIUM EXTRUSIONS LIMITED AUGUST 2023 – PRESENT

· Spearheaded operational improvements that increased production efficiency by 15% while maintaining consistent product quality.

· Led a team of 20+ employees, enhancing overall department performance through targeted training programs, resulting in a 30% reduction in errors and increased throughput.

· Introduced a process control strategy that reduced waste by 10%, contributing to cost savings of approximately 5 million annually.

· Proactively identified and solved production bottlenecks, improving lead time for coating applications by 20%.

· Fostered a culture of continuous improvement by implementing 5S methodology, reducing downtime by 25%.

PRODUCTION SHIFT SUPERVISOR (AUTOMATIC, MANUAL AND REALWOOD) NIGERIAN ALUMINIUM EXTRUSIONS LIMITED SEPTEMBER 2009 – JULY 2023

· Achieved 100% compliance with production schedules, consistently meeting deadlines and exceeding quality targets.

· Reduced machine downtime by 15% through proactive maintenance and troubleshooting.

· Improved workforce competency by 20% through the development and delivery of safety and operational training to 30+ employees.

· Increased operational efficiency by 10% through daily operational reviews and continuous improvement initiatives.

· Enhanced coating consistency by 15% with precise temperature and process control adjustments.

· Achieved 100% adherence to quality specifications, resulting in improved customer satisfaction.

· Reduced errors by 25% by implementing a systematic approach for equipment setup and calibration.

· Reduced waste by 20% and improved overall coating quality through optimized manual coating processes.

· Increased team speed and quality by 30% through mentoring and training junior coaters.

· Ensured zero defects in coated profiles by regularly conducting checks on spray guns and nozzles.

· Streamlined equipment maintenance schedules, reducing downtime by 15%. Page 2

POWDER COATING TRAINEE NIGERIAN ALUMINIUM EXTRUSIONS LIMITED 0LD POWDER COATIN L LINE) AUGUST 2004 – AUGUST 2009

· Gained hands-on experience in various stages of the powder coating process, ensuring smooth operations and quality output.

· Supported team members with powder recovery and equipment preparation, learning key aspects of coating procedures.

Education

BACHELOR OF SCIENCE UNIVERSITY: INFORMATION TECHNOLOGY NATIONAL OPEN UNIVERSITY OF NIGERIA - Lagos

Certification

HSE CERTIFICATION LEVEL 1, 2& 3

OCCUPATIONAL SAFETY AND HEALTH PROFESSIONAL, OSHACADEMY AGRICULTURAL SAFETY ASSOCIATION

LOGISTICS MANAGEMENT TRAINING

Skills & Abilities

· Powder Coating Processes & Quality Control

· Leadership & Team Management

· Process Improvement & Waste Reduction

· Root Cause Analysis & Problem Solving

· Production Planning & Time Management

· Safety Standards & Compliance (HSE)

· ERP Systems & SAP Proficiency

· ISO 9001:2015 Compliance

· Training & Staff Development

Achievements

· Reduced non-conformance by 20% through process control analysis and corrective actions.

· Trained over 19 employees on powder coating standards, boosting operational efficiency by 25%.

· Achieved 100% data accuracy in shift reporting and quality function records, leading to improved decision-making.

· Recognized as SafERR Ambassador by the World Safety Organization for outstanding commitment to safety practices.

· Active member of the Safety Champion team at Nigerian Aluminium Extrusions Limited (NIGALEX).

· Member of the Chemical Coaters Association International (USA, Georgia Chapter).

Contact this candidate