Design Engineer Mechanical
Resume:
Kevin On-Lung Yau
**** ***** ***, ********, **, *8275.
Tel: +1-425-***-****, E-Mail – ******@*******.***
Mechanical Design Engineer
Summary
- Degreed Mechanical Design Engineer with 20+ yrs Aircraft Interiors & Structures Design experience encompassing:
Project Management; Product Development; Manufacturing; Detail Design; Testing; and Systems Integration.
- British National with EC Passport and US Green Card. Date of Birth - October 7 1969.
Work Skills
- Program Management: high-level Design Reviews; Engineering mock-up & test; Scheduling and Project Planning.
- Primary and secondary structures design, integration and modification in OEM and Post-Delivery Configurations.
- 3D model rendering and animations for Sales Support presentations and Customer Proposals.
- Design and Build of interior monuments using composite panels, sheet metal, machined parts, and injection moldings.
CAD & PC Skills
- CATIA V4 (20000+ hrs): 3D Solid & Wire-frame Modeling; Drafting; Kinematics; GD&T; Electrical cable routing (E3D);
Advanced Surfacing; NC Programming, PDM.
- CATIA V5 & Enovia LCA (10000 hrs): Detail & Assembly Modeling; Relational Design; Advanced Surfacing; Drafting;
DMU & IVT session builds; animation production & rendering; Model Based Definition; Kinematics.
- SolidWorks 2016 (9000 hrs); - Unigraphics NX7.5 (5000 hrs). Teamcenter (4000 hrs). Pro Engineer (1500 hrs).
- MS Windows XP & NT; Mac OS X; MS Office Suite; Acrobat; PhotoShop; Illustrator.
Waypoint Aeronautical, Paine Field, WA, USA (contract)
Design Engineer – 737-400 Tanker Aerial Oil-Dispersant Project - Solidworks Mar 2015-Present
Jamco America, Everett, WA, USA (permanent)
Senior Design Engineer – Seating Products & Interiors Modification Group - Solidworks Nov 2014-Mar 2015
AIS International, Mountlake Terrace, WA, USA (contract)
IPT Lead Design Engineer – Ceilings & Sidewalls, A340-500 VIP – Solidworks Sep 2014 – Nov 2014
B/E Aerospace-FSI, Marysville, WA, USA (contract)
Structures & Interiors Design Engineer - NX Unigraphics Oct 2012 - June 2014
- Airbus A340-600 Lower Lobe Crew Rest Support Structure Modification.
- Boeing 747-400 Flight Deck Crew Rest - with support structure modification and associated installation tooling.
- Boeing 737 Lavatory Weight & Cost Reduction
Boeing Commercial Airplane Group, Seattle, WA, USA (Industry Assist)
Structures Design Engineer Feb 2008 – Oct 2012
- 747-8 Freighter & Intercontinental – Door 5 Lower Aux Sill, Section 46 Skin Panels (CATIA V4 and PDM), Section 49
Wing-to-Body Fairings (Enovia and CATIA V5 Model Based Definition), Section 48 Sustaining & V4-to-V5 Conversions.
- Machined and KBE roll-formed stringer details & assemblies, Shear Ties, Stringer Clips, Lap Splice Integration.
Heath-Tecna, Bellingham, WA, USA (contract)
CATIA Designer & Product Development Dec 2006 – Jan 2008
- Asiana 767-300 Fwd Closets; Virgin Blue Bar Unit sales proposal; Concept development using CATIA V5.
B/E Aerospace-FSI, Marysville, WA, USA (contract)
Design Engineer -- Unigraphics Aug 2006 – Dec 2006
- 767 United Airlines First Class furniture; Continental Airlines Crew Rest animation.
Walter Dorwin Teague & Associates – Aviation Studios, Seattle, WA, USA (permanent)
Senior Design Engineer Feb 2006 – Aug 2006
- 787 Door 4 Ceiling – Surface Modeling and Integration using Enovia and CATIA V5 Relational Design.
Boeing Commercial Airplane Group, Seattle, WA, USA (contract)
CATIA Designer Mar 2005 – Feb 2006
- 787 Crew Rest - 6-bunk Door 4 Overhead Crew Rest design using Enovia and CATIA V5 Relational Design.
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Kevin On-Lung Yau
4840 Ellis Way, Mukilteo, WA, 98275.
Tel: +1-425-***-****, E-Mail – ******@*******.***
Heath-Tecna, Bellingham, WA, USA (contract)
CATIA Designer & Product Development Aug 2002 – Mar 2005
- Qantas A380-800 Interior Furnishings Product Development of complete Upper & Lower Deck.
- Qantas 747 & 737 Retrofit Closets; 747 Doorway Liners; Upper Deck Stowage Box re-work.
- Virgin 747-400 Closet & Seat Track Structure Installation.
- 737 Galley Design; Sales Support Proposals; CATIA V5 Training; SolidWorks Training.
Boeing Commercial Airplane Group, Seattle, WA, USA (contract)
CATIA Designer, Program Manager & Systems Engineer Jun 2000 – May 2002
- Air Canada 767-300 Retrofit 3-bunk Attendant Crew Rest & 2-bunk Pilot Crew Rest.
- All Nippon Airlines 767-300 Video Control Centre at Door 1.
- 777-300ER Door 5 Over Head Attendant Crew Rest (10 Bunk).
- 767-200 Enhanced Flight Deck Door Security.
Mayflower Aerospace, Preston, Lancashire, UK (contract)
CATIA Designer Apr 1999 – May 2000
- Nimrod MRA4 Recon. Aircraft – tail-plane leading edge structure and tooling, landing gear doors, pitot-static & fuel system.
- Euro-fighter 2000 – Single-Seat Cockpit Team.
Boeing Commercial Airplane Group, Seattle, WA, USA (contract)
CATIA Designer, Program Manager & Systems Engineer Apr 1996 – Jan 1999
Video Control Centers (30 months) -
- Designed a “family” of 767 & 747 Video Control Centers for the Customer Options Catalogue.
- Systems Engineer and Designer in a 4-person team that integrated the first Matsushita Audio/Video-On-Demand (AVOD)
In-Flight Entertainment System, installed on Saudi Arabian Airlines 747-400’s.
- Program Manager & Designer of a sit-down Matsushita Video Control Centre for Philippine Airlines 747.
- Systems Engineer and Designer of a Rockwell-Collins Video Control Centre for GEF 767-300.
Cargo Systems (4 months) –
- 747 Singapore Airlines Tiger Team – post-production fault resolution of cargo loading power drive units.
Ricardo Hitech Limited (Inbis), Preston, Lancashire, UK (permanent)
CATIA Design Engineer Sept 1995 - Mar 1996
- Engineering & drafting check of Boeing 737 Wing Tooling fixtures using CATIA.
- Technical Author of CATIA v4.1.5 NC Program QA Manual for British Aerospace Military Aircraft Division.
- Advanced Surface Modeling of Volvo Trucks Turbocharger for Allied Signal.
British Aerospace Defense, Stevenage, Hertfordshire, UK (permanent)
Environmental Test Engineer Nov 1994 - Aug 1995
Pro Engineer & CATIA Design Engineer Aug 1992 - Nov 1994
Stereolithography Rapid Prototyping Machine Operator July 1991 - Oct 1991
CADAM CAD Trainee July 1990 - Oct 1990
Optical Technologist Aug 1989 - Oct 1989
Stress Office, Security Department & Workshop Training Sept 1988 - Aug 1989
University Of Southampton, Hampshire, UK
Bachelor of Science - Mechanical Engineering Sept 1989 - July 1992
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