Mechanical Design Engineer
Resume:
Angelo Caruso
Islandia, NY ***49
********@*********.***
Highly qualified Mechanical Design Engineer with extensive experience designing assembling electronic units, wire harnesses, PCB, electronics packaging, and sheet metal design. I Have a background working in laboratory, manufacturing, clean room and aerospace environments. Experience has been highly hands-on and technical for much of the early years and has developed into more project engineering and supervisory as my career has advanced. Experience also includes working with customers, production line issues, customer project implementations, working to set project timelines, working with customers on change orders, and keeping projects on budget. Known as a problem solver, many times working outside the box to come up with creative solutions to challenges.
Education: New York Institute of Technology: Bachelor of Manufacturing Engineering Technology
Customer Collaboration: Designed and managed automated machines from concept to detailed final designs, generating BOMs, ECRs, and ECNs
Custom Design Development: Created custom designs and drawings of components and assemblies, collaborating with customers and internal teams using standards like GD&T and software tools (2D & 3D)
Warranty Support: Assisted in resolving customer warranty claims and retrofitting older machines
Design, Fabrication and Assembler: Developed builds, subassemblies, electrical enclosures, electrical schematics, and wiring drawings
Technical Proficiency: Worked with eye sensors for locating spots, servo motors for drive wheels, high- torque AC motors for drive wheel assemblies, and VFDs for outfeed conveyors; conducted vibration and thermal testing for adhesives and rubbers
Software Skills: Proficient in 3D modeling software, including Autodesk Inventor and AutoCAD, as well as Microsoft Word and Excel
Adaptive Manufacturing Technologies - Ronkonkoma, NY Mechanical Engineer Manager - March 2014 to Aug. 2024 (Company suddenly closed)
Provided support to the manufacturing and sales team and to our customers. This included supplying them with necessary materials and information to kick start sales processes and assist in winning new business opportunities
Ensuring clients receive the highest level of service and satisfaction with long-term relationship and contributing to the company’s success
Participated in the design review meetings to help conceptualize the product, interface with both outside and inside customers assure proper fit and compliance with all requirements
Designed proper mechanical packaging of products using various CAD & analysis tools to ensure meeting customer specs and allow efficient manufacturing in our state-of-the-art manufacturing facilities or outside suppliers
Responsible to work closely with electrical engineers and other members of the mechanical design group, manufacturing engineering and the quality teams, to produce the most suitable product satisfying stringent design criteria and the design for excellence guidelines for manufacturability and reliability.
Managed all design documentation, which is one of the most important tasks for the mechanical engineering group
This entails creating 2D/3D detailed parts and full assembly drawings, creating and maintaining BOMS and revisions and specifying new parts and processes
Responsible and involved with following up with production before and after (FAT) Factory acceptance test a process in which manufacturer tests a machine or system before it is delivered to the customer Brookhaven National Laboratory - Upton NY
Mechanical Design Engineer - March 2013 to Jan. 2014 (Contract)
Designed beam line ray tracings in AutoCAD and Inventor utilizing Vault.
Created detailed parts, exploded views, and final assemblies.
Generated Engineering Change Notices (ECNs) from work orders, processed through Vault.
Provided design and documentation support for NSLS-II accelerator supplemental radiation shielding.
Worked through all phases of design projects, including: o Concept sketches
o Prototypes
o Bill of Materials (BOMs)
o 2D drawings
o Assembly drawings
Brookhaven National Laboratory Upton, NY
Technical Mechanical Design Engineer (NSLS II) – Aug. 2009 to Dec. 2012 (Contract)
Engineered and designed for the electrical department, collaborating with PCB designers to stack boards internally for electrical enclosures
Wired gauges and switches for electrical systems
Worked on large group racks packaging equipment with electrical enclosures and internal panels
Created cable trays for organized wiring
Developed documentation release packages incorporating Engineering Change Orders (ECOs)
Interfaced with outside vendors for component and process design
Collaborated with Research & Development (R&D) teams MISONIX, INC. - Farmingdale, NY
Mechanical Design Engineer – Dec. 2003 to Aug. 2009
Mechanically designed and engineered complex detailed drawings of medical devices, including bezels, cutters, blades, and handpieces, with a focus on bone cutters.
Created sheet metal designs for packaging electronic components with stands.
Developed, standardized, and maintained a comprehensive structure of library parts using AutoCAD and Inventor.
Lab-Crafters, Inc - Ronkonkoma, NY
Mechanical Design Engineer Aug. 2003 – Nov 2003 (Contract)
Created detailed parts from hand sketches, converting them into 3D models for final assemblies.
Gained hands-on experience in mechanical design engineering.
Developed sheet metal components for building laboratory equipment MISONIX, INC. - FARMINGDALE, NY
Mechanical Design Engineer June 1999 – July 2003
Modeled 3D assembly drawings, creating solid models for fabrication and installation.
Developed fume and enclosure drawings, including detailed polypropylene tanks, skids, packed columns, venturis, plumbing, and riser diagrams.
Created detailed fabricated parts using table-driven Excel formats in AutoCAD Mechanical.
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