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Senior Manager Production

Location:
Kandy, Central Province, Sri Lanka
Posted:
September 27, 2023

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Resume:

KRISHANTHA PRASAD

MANUFACTURING & TECHNICAL SPECIALIST

EXPERIENCE

ADAMJEE ENTERPRISES – SITE AREA KARACHI, PAKISTAN

SENIOR MANAGER PRODUCTION

Manage the total operation of ADAMJEE GARMENTS

Estimate Budgets and maintain.

Continuous flow of the work with minimum inventory to maintain a smooth cash flow

On time delivery in full with right quantity,

Maintain the lowest CPM with heist efficiency,

KHAADI SMC (PVT) LTD S.I.T.E AREA KARACHI PAKISTAN

SENIOR MANAGER P RODUCTION / IE

May 2015 to Nov 2018

Restructured whole process to boost the productivity, efficiency and eliminated non value added processes and bottleneck areas, through industrial engineering, Technical & quality functional leads.

Conducting various activities with relevant teams to ensure employees are trained on lean concepts and problem solving tools.

Monitor key metrics of the sewing team and plan course correction

Ensure training & skill enhancement to optimize SAH

Ensure rework and rejections are maintained as per AQL standard and to provide technical support to resolve escalated issues.

Seeking on every possible opportunity to reduce manufacturing cost.

ARTISTIC GARMENT INDUSTRIES (PVT) LTD KARACHI PAKISTAN

January 2010 April 2015

The Artistic Garment Industries & Artistic fabric mills one of the leading suppliers in denim fabric and garments based in Karachi, Pakistan

Customers GAP, H&M, ESPRIT, VF (Wrangler), BURSHKA, LINDEX, MANGO, ZARA, VIO-jeans, Pull and Bear

SENIOR MANAGER PRODUCTION

Joined with predetermined challenges such as 15% overall cost reduction, Improve OTD to 99%, increase cut ship ratio up to 98% (heavy wash garments), productivity Improvement, Ect.. Successfully achieved those goals within few months, with enabling I.E tools, proper technical support, quality assurance guide lines and training employees on lean concepts.

Supporting manufacturing team and managing efficient integration of work flow

Ensure optimum utilization of factory resources while assuring continuous flow.

Assure customer on time delivery in full at right quality through proper processes in place

Make sure all company KPI’s are met

RAJBY INDUSTRIES (PVT) LIMITED KARACHI - PAKISTAN

January 2009 to January 2011

The Rajby industry is one of the largest pant manufacturers in Pakistan

US market. C&A, NEXT, ESPRIT, LYNDEX, MANGO,

2015 to 2017 SENIOR MANAGER PRODUCTION

Supporting manufacturing team through proper management of all production related departments.

Assure On time delivery in full with right quality.

Train employees about lean concepts and drive team to eliminate wastes

As a main project Started a new plan as a display for whole group to follow accordingly, The display unit reached 68% efficiency, Trained staff to use Lean concepts automatically with their thought process, reached 99% OTD, Created a culture based on Industrial engineering and lean concepts

Reached Highest and Lowest CPH

BEST APPAREL (PVT) LTD, KARACHI - PAKISTAN

PRODUCTION MANAGER

March 2007 December 2015

A Factory of Karims group, involving the business of export garments. They are the largest producers in work wear and institutional apparel with three global manufacturing plants in Pakistan, Mexico and Honduras.

Supporting the team to achieve greatest productivity through entire process.

The plant achieved the monthly required output but with zero engineering process, Installed Industrial Engineering from the beginning. Trained whole team with the help of some expertise from Latin America.

Obtained 65% of efficiency, 99% on time delivery,

Increased the monthly capacity with same available resources after engineering process and created more space to another customer.

The highest amount of cost reduction gained heredue to non engineered process.

Eliminating NON value added activities

BROADWAY APPARELS (PVT) LTD. KANDY –

SRI LANKA

SENIOR PRODUCTION MANAGER-

February 2005 to January 2007)

Supporting manufacturing team and managing efficient incorporation of work flow

Make sure optimum utilization of factory resources.

Assure on time delivery in full at right quality through proper processes in place

Make sure all company KPI’s are met

BROADWAY APPARELS (PVT) LTD. Sri lanka

Production Manager

May 2004 to January 2007)

Supporting manufacturing team through proper management

-Assure On time delivery in full with right quality.

-Create proper production plan with planning and I.E team to make it happen.

-Make sure to maintain plant within monthly budget

VIKNG FASHION (Pvt) LTD, KANDY - SRILANKA

March 1998 to May 2004

A company of a showallers and hedges, and consist of around 1100 workers produces garments for JC penney, Alexandra Julian, Gloria Vanderbilt, wall mart, lands end.,

Production executive

1.Help team members to achieved day today production.

2.Engaged directly with production to resolve technical difficulties.

3.Encourage team to reach daily / monthly goals

Production trainee

-WORK RELATED SPECIAL PROJECTS & ACTIVITIES-

Best Apparel

-Implement and establish I.E tools to a plant for very first time - The project is mainly about placing the right structure across the value stream to support value adders to perform their daily work. Reached the target with 100% concentration, smartness at work, trainings, selecting right people at right place, offering financial motivations and gradually implementing LEAN CONCEPT tools.

-Continuous Flow project- The project mainly focuses on improving productivity by reducing lead time, and inventory to create a smooth cash flow of the business. I was lucky enough to make necessary arrangement as it’s a vertical production facility, from fibre to finish goods. The project resulted a handsome amount of cash flow difference in business.

Artistic Garments Industries

Waste Eliminating project – Basically the project created to plant the Lean concept on the process. I was fortunate to work with Hondurans Industrial Engineer Mr.Fedorovich Alveraz in this project.

-

PROFESSIONAL QUALIFICATIONS

A Diploma in Garment Production Management from CITI, Srilanka

Certificate in Industrial Engineering from CITI Srilanka.

Certificate in Productivity and Quality from TT&SC Srilanka.

Certificate in LEAN MANUFACTURING.

Workshop on continuous work flow by Mr. F.Alveraiz Honduras,

Workshop on Productivity & Quality.

I hereby certify that the aforesaid are true and accurate to the best of my knowledge.

No 127/1, Pahala Doolwala

Halloluwa,

Kandy

Sri Lanka

+947********

+947********

Mobile;

******************@*****.****

PROFILE

set of people in organization which

experience of working with a diverse

I am an individual who has the

to

relationships

great

building

has also thought me the values of

enhance job functions, to have an

created through differentiation

understand how an edge can be

mind to change, and to

-

open

MILESTONES

KEY

-

2018)

October

(

%

65

. Highest Monthly Efficiency

5

2019)

% (March

1.73

. Lowest ETO

4

Major Steps

1. Started a fashion wear Manufacturing plant in srilanka

2. Creating a Brand



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