Kumaravel.S Process & Industrial Engineer
Email: adzy26@r.postjobfree.com Mobile: 967-***-****/819-***-****
Profile:
Deadline focused Process Engineer with extensive tenure in engineering principles, project leadership, and taking responsibility for safety procedures. Strategic thinker emphasizing on improving efficiencies by assessing and enhancing processes.
PROFESIONAL EXPERIENCE:
I. JOHNSON AUTOMOTIVE GROUP
Feb 2014 – May 2017 Associate process engineer – Process engineering.
II. RISING STARS MOBILE INDIA PVT LTD
May 2017 – Aug 2021 Industrial & Process engineer
III. DELTA ELECTRONICS
SEP 2021 – Present Senior engineer - New product development.
Technical Competency
CAPEX budget preparation for new projects
Process flow Layout preparation & line balancing, capacity calculation
New product design verification & manufacturing process designing
Jigs & fixtures design development
Business Improvement tools like, APQP, PPAP, AICTQ standard
PFEMA,CONTROL PLAN, DFx,MFx preparation
Bill of material verification
Material consumption validation against BOM
Engineering design validation & ECN updating.
Productivity & yield improvement activity
MAJOR ROLES:
DFx & MFx validation
Time study and fixation of standards in assembly & machine shop
MES process plan creation,WO assign with MES & SAP
Designing of new Fixtures, Jigs and Rework tools
Prepare the load calculation and 4M plan.(To receive marketing to forecast plan)
Prepare the capex material and non-capex material along with PR.
MIN change, ECN &EO change implement & update all department.
Preparation of SOP, Work Instruction & Visual Displays.
Product level validation & green light products from one stage to mass production
Plan line machines & equipment against the design &manufacturing process
MAIN ACTIVITIES (In order of importance)
Establish a safe and healthy workplace for staff under supervision in accordance with employer’s obligations.
Identifying kaizen requirements and implement the same
Programming knowledge in Java & SQL,HTML
Implementing Low Cost Automation projects to improve productivity
Ensure that monthly kaizen target achieved as per the set target
Support existing manufacturing facility by implementing Kaizens, poka-yoke and improve productivity
Carry out long term capacity planning for manufacturing support and calculate manpower estimation
PROJECTS HANDELLED
Project engineer in Nokia -6.1 plus & Nokia 7plus & Nokia 7.1 projects in India.
Green field EV & Boat headphones project engineer
Raw material planning for casing assembly combined with adaptors in sheet metal -cost reduction & material utilization
Monthly and by monthly planning in single duct and dual duct blowers – Avoid excess inventory
Automotive products control panel assembly supervisor- ATHER & OLA
SMED concept implemented setup change over process implemented in All Bu’s
ERP tool implemented team lead – New concept
Material storage rack added in part control motors line – space reduction.
NC handling procedure defined with poke yoke installation in winding machine – NC reduction
Inventory control team coordinator and BOM Preparation team
EDUCATION QUALIFICATION:
B.E –Mechanical engineer -2012 in SCAD college of engineering and technology and secured -77.2%
PERSONAL DETAILS:
NAME : S.KUMARVEL
DATE OF BIRTH : 22-10-1990
NATIONALITY : INDIAN
SEX : MALE
PERMANENT ADDRESS : 22, PUTHARAYADAVAR STREET,
CHERANMAHADEVI, AMBAI (TK),
TIRUNELVELI-627417
LANGUAGES KNOWN : TAMIL, ENGLISH
DECLARATION:
I hereby declare that all the details furnished above are true to the best of my knowledge.
Date:
Place: (S.KUMARAVEL)