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Mechanical Engineer Power Plant

Location:
Kolkata, West Bengal, India
Posted:
September 07, 2023

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Resume:

CURRICULAM VITAE

Suman Ghosh

*** ********** ****, *.*. Shyamnagar, West Bengal, India

(Mob): +880 189******* / Whatsapp: +91-983*******

adzjbn@r.postjobfree.com

Career Objective

To play a role in the employing organization where I can contribute positively to assist in achieving the organizational goal through the application of my knowledge and skills. Capabilities

Power Plant Project Mechanical engineer with twenty (20) years of experience in Design engineering, construction supervision, commissioning and Project management of Coal based thermal Power Plant, Combined Cycle power project including Ultra-supercritical power plant of capacity 1000 MW.

Proven success in various functional areas like plant design, engineering project management, Commissioning, Detailed core engineering activities like P&I Diagram preparation, Layout Design & Development, Specification Preparation, Vendor Offer Review, Technical Bid Evaluation and Report Preparation, Vendor Drawing Review & Job Coordination of various packages and discipline like Electrical, civil and C&I.

Techno-commercial negotiations with various domestic as well as international equipment suppliers like ALSTOM, GE, MHPS, TOSHIBA, DOOSAN, SIEMENS etc. Good interpersonal skills to work well on multi- disciplinary teams, excellent communication skills, strong orientation towards work, believe in results through process.

Supervision of Erection and Commissioning of power plant main plant and Balance of plant equipments/packages.

Experience in motivating team of engineers and draftsmen for successful project execution.

Exposure to international standards like ISO, NFPA, ASME Sec VIII, ASME BPV Sec 1/2D, ANSI, API 610/ API 617/ API 650 etc

Experience of small-scale Hydrogen Generation Plant with Alkaline Electrolyser, hydrogen leak detector, hydrogen dryer, diaphragm type multistage hydrogen compressor for bottling with vacuum pump. ASME B 31.12 piping code and Hydrogen safety training received. Employment

history &

accomplishments

A. Owner’s Engineer on behalf of Tractebel ENGIE as Lead Mechanical Engineer for 584 MW Combined Cycle Power plant project in Bangladesh with GT from GE (9 HA.01) GT by since May 2023 till date

Engineering design and review including P&I Diagram, GA drawing, Data Sheet for all equipment and packages including Natural Gas treatment and metering station, Water bath heater (Fired heater with Gas), Gas booster compressor, nitrogen generating station, Closed Cooling water system, Water treatment plant, waste water treatment, Cooling water system, Cooling Tower, Compressed air system, Fire Fighting system, HVAC system, Hydrogen generation plant, GT and ST auxiliaries like Lube oil system etc

Assessing the overall commissioning readiness of First GT firing based on Turnover Package list

Monitoring TOPs progress and final inspection with contractor to prepare Punchlist for the complete plant (GT ST HRSG BOP)

Commissioning function check and interlock protection check for Raw water system/ RMS/ Gas Booster compressor/DM plant/Waste water/Compressed air system, ST/GT/HRSG and its auxiliaries.

B. Pt Afry Switzerland - Subcontract, 1 x 400 MW SEIMENS F class single shaft Combined Cycle power plant in Ashuganj, Bangladesh as Lead Mechanical Engineer since Jan’22 till Dec 2022

Engineering Review of Equipment data sheets, P&ID, GA drawing, HMBD, commissioning procedure for HRSG, Steam turbine, Gas turbine island auxiliaries

Preparing periodical commissioning report, making punch list for the complete plant

Commissioning supervision at site for HRSG, GT, ST and BOP commissioning:

- Commissioning of RMS package, Booster compressor, DM plant, fire fighting, intake water system

- Commissioning of GT : GT lube oil and associated system, Low load tuning, Base load and OTC setting, Part load tuning, Ramp rate from FSNL to base load, Load Rejection Test, Cold and warm start up.

- HRSG flushing, Purging with Startup Frequency converter, Steam blowing, Safety valve setting

- STG commissioning: Lube oil system, Vacuum pump, CEP, BFP commissioning

- DCS trend monitoring and preparing report for the hot commissioning activities. C. Pt Worley Limited, Indonesia, as Lead Mechanical Engineer with additional role of Deputy Commissioning manager, from Oct 2017 upto Feb’22

2 x 1000 MW Ultra-Supercritical Power Plant in Tanjung Jati B 5&6

- Engineering document review for BTG island leading a team of local senior engineers for P&I Diagrams, Operation philosophy, Layout, GA drawings, Datasheet of equipment

- Participating in periodical technical review meeting with Owner’s engineer Pt Afry Switzerland for resolution of pending engineering comments

- Construction supervision and Project Management:

Construction supervision for mechanical package equipment and piping erection

Preparing weekly and monthly progress report and monitoring project progress through critical path analysis

Monitoring project schedule and periodical update to catch up the delay in scheduled activity based on key milestone and payment milestone

Monitoring project construction quality through internationally accepted quality assurance plan and Field quality plan

- Commissioning management: Chairing daily commissioning meeting with contractors like Toshiba, MHPS and B&V in Central control room as Deputy Commissioning manager (Additional Role)

- Review of all commissioning procedure for the entire plant system and equipment

- Attending weekly meeting with owner, contractor, preparation of daily report of construction

- Organising periodical technical review meeting with contractor and client to resolve issues

- Supervision of Boiler and Turbine Erection and Commissioning:

Boiler & Aux. Erection: Steel Structure erection (4 tiers) with 600 T/400 T crane/hydraulic jack for top girder, pressure part erection including header/Spiral wall/coil/critical piping, soot blower, circulation pump, Hydrotest, chemical cleaning, steam blowing, safety valve setting, combustion adjustment, load swing test

Turbine & Aux incl. Condenser: TG sole plate erection with level adjusting fixator, bearing pedestal alignment w.r.t benchmark with water level and depth micrometer and piano wire, turbine pre-alignment, casing centring, clearance check, Tops-on / Tops off measurement, lube oil flushing, pre-commissioning of Boiler feed pump, CEP, Vacuum pump, pre-boiler cleaning, turbine hot commissioning including runback, load rejection test D. SEPCO III, China, from 2016 to 2017 on contract as Business Development manager

- Business development technical support to prepare proposal on EPC basis for Combined cycle, Thermal power plant projects, leading team of engineers, techno commercial bid evaluation.

- Basic engineering for 150 MW NOOR III Concentrated Solar Power plant including Solar Receiver, Steam Generation system (SGS), Molten Salt system, Balance of plant system and Steam turbine with its auxiliaries, review of vendor documents.

E. LANCO Infratech Limited, Gurgaon as Senior Manager - Mechanical, End of Dec 2014 upto 2016

1 x 371 MW Combined cycle Power Project, Kondapalli Phase 3 Project Engineering and Project Management: Major responsibilities assigned worth mentioning among others include following:

- Vendor Document review for HRSG, Steam Turbine and Auxiliaries including Datasheet, GA Drawing, Sizing Calculation of Condenser, CEP, BFP, Deaerator, Vacuum Pump, HP-IP-LP Bypass, Water System, Gas Conditioning System, Cooling Tower, Compressed Air system, CW pump/ACW pump, Fuel oil tank, DM and Clarified water tank, EOT Crane, HVAC system, Hydrogen generation plant etc.

- Review of Specification for Mechanical Auxiliaries for all the above packages

- Review of P&I Diagrams, Design Basis Report for mechanical auxiliaries

- Co-ordination with Consultant and Customer for getting Engineering Document Approval F. VISA Power Limited, Kolkata, India

Started as Sr. Manager and promoted to Asst. General Manager (Project) Aug/2010 to Dec 2014

1 x 600 MW + 1 x660 MW Supercritical Coal Based Thermal Power Project, Raigarh, Chhattisgarh

- Project management for the project starting from land acquisition, project clearance, financial analysis including review of billing break up.

- Attending site monthly progress meeting with all the contractors and discussing the catch up plan for any delay in the construction of the project utilising Primavera with the project planner

- Presenting before the management the project progress review status periodically and assigning task by identifying critical path of the project.

- Engineering Co-ordination with Consultant and Contractor

- Techno commercial negotiation with vendors for contract finalisation

- Interface checking with BTG Island, technical co-ordination, review of GA Drawing, PIDs, layout, and control philosophy.

- Erection supervision for Boiler

- Commissioning of Boiler, Turbine and Balance of Plant equipment G. TATA Consulting Engineers Ltd, Kolkata, India as Lead Mechanical Engineer Feb/2007 to Aug/2010

1 x 250 MW Parli MAHAGENCO Thermal Power plant, Maharashtra Project Mechanical engineer for Detailed Engineering of all Balance of Plant Packages: Major responsibilities assigned worth mentioning among others include following:

- Preparing DBR (Design Basis Report) along with control philosophy for all mechanical auxiliary packages like Water pre-treatment, DM Plant, Cooling water system including pumps, Compressed air system, EOT Crane and Hoist, Fuel oil system, HVAC system, Firefighting system, Coal handling system, Ash handling system etc.

- Preparing Specification for all the above packages and floating tender to limited parties

- Vendor Document review for all the above packages, co-ordination with vendor for comment resolution and managing vendor documentation through document management team.

- Preparation of P&I Diagrams, water balance diagram, Layout, equipment datasheet for all BOP auxiliaries

- Bid evaluation for all the above packages and giving recommendation for finalizing order

- Co-ordination with Customer for getting Engineering Document Approval

- Inter-disciplinery co-ordination between Electrical, civil and C&I leading a team of engineers and designers

- Managing the Manhour for each engineer for the given task, resource allocation

Maithon Right Bank Thermal Power Project – Maithon TATA Power

(2 x 525 MW Coal Fired Unit) SIEMENS Design Boiler/Turbine by BHEL Working as Project Mechanical Engineer from Kolkata design office. Major responsibilities assigned worth mentioning among others include following packages:

- Review of Main Power Cycle System (BTG) package engineering documentation including P&I Diagrams, Heat Balance Diagram, Sizing calculation of BFP/CEP/Heaters/Ducting/ID_FD_PA Fan etc.

- Balance of Plant equipment packages like Coal/Ash handling System, water treatment, compressed air, fuel oil system, Cooling Water System (CW / ACW / DMCW System), Hydrogen generation plant

- Coordination with other subsystems and departments (Electrical and C&I)

Preparing bidding proposal with Business development team, assessing manhour requirement, visiting plants for Detailed Project report, Feasibility report for different projects like Triveni Tissue paper plant, Gas turbine plant in Tripura etc.

H. ALSTOM Projects India Limited, New Delhi, India Lead Engineer (Mechanical).

May/2006 to Feb/2007

1000 MW Combined Cycle Power Project for SOHAR Aluminum, Oman

• Sizing calculation of Turbine island equipment BFP, CEP, Vacuum pump, misc pump, deaerator

• Preparing specification for all turbine cycle equipments, sizing calculations based on Heat and Mass balance diagram

• Preparing basic sizing calculation, Techno-commercial bid evaluation and negotiation for turbine cycle package equipment’s like Compressed air system, HVAC, Lube oil system, Tankage, EOT crane, Fuel gas system etc.

• HVAC system design with HAP software, review of vendor documentation

• Bid evaluation for Compressed air system, Fuel oil system, DM water tankage, Fuel oil tank, EOT Crane

I. Techno Electric And Engineering Co. Ltd., Kolkata, India Started as Graduate Engineer Trainee and promoted up to Sr. Engineer Engineer level. Period: Jul/2003 to Apr/2006

12 MW Waste Heat Recovery Based Captive Power Plant at Haldia, Electrosteel Casting Ltd.

- Selection of equipments / systems, basic engineering for the BOP equipments.

- Design of Pressure Vessel – IS 2825 / ASME Sec. VII, Design of Busket Strainer.

- Design, preparation of drawing of Hot Coke Oven Gas Ducting coming out of Coke Oven Plant.

- Review of Vendor drawings for all the mechanical auxiliaries like cooling tower, DM / RO plant, compressed air system, CW system, EOT Crane, Air conditioning, ventilation system etc.

- Review of Boiler, turbine and auxiliary packages

- Preparation of P & I Diagrams

- Commissioning of Boiler – Turbine and DCS - CS 1000 from Yokogawa

- Preparation of DCS Graphics, building up control logics in DCS for satisfactory operation of boiler, turbine, DM / RO plant, compressed air system, CW system etc. Computer

Knowledge

Operating System : WINDOWS

Other Utilities & Application : MS Office Applications (Word / Excel / Power Point)/ MS Project, Primavera (basic knowledge)

Industry Training

Power Plant Familiarization Training in 210 MW Thermal Power Plants –Durgapur Thermal Power Station, DVC.

Power Plant Familiarization training in National Power Training Institute, Durgapur.

Fundamental & Engineering training on DCS – CS 1000 from Yokogawa India Limited. Education Bachelor of Power Plant Engineering, 2003 from Jadavpur University, India Personal data

Date of birth : May 30, 1980

Married / Children : Yes / One Son, one daughter



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