Quality Control Assurance

EDWARD RABUN GILES, JR.

Quality Control Inspector

Email *********@*****.*** Phone 210-***-****

SUMMARY

Experience in areas of Quality Control/Quality Assurance systems, methods and techniques in relation to safety, reliability, quality and airworthiness.

38 years of Heavy Aircraft QC, Maintenance, Inspection, Repair and Modification experience.

Holder of FAA A&P License #3443142

Holder of US Passport #A03659041

WORK EXPERIENCE

Avionics Technician/Installer January 2023 – July 2023

AVIC Cabin Systems – Bournemouth, England

Built/fabricated bonding jumpers and wire harnesses as per company drawings and blueprints.

Installed attach hardware, wiring and various control and power boxes into and onto aircraft monuments for numerous

airlines. These included aircraft bulkheads, galleys and business class seating modules. All work was accomplished IAW the

applicable airline blueprints and documentation.

November 2021 – November 2022: Did not work during this time due to contracting the Covid-19 Virus. Time was spent in the

hospital and rehabilitation recovering from the virus.

Inspector, Quality Control May 2021 – September 2021

The Boeing Company. – San Antonio, Texas

Performed First Article and Conformity inspections on VVIP installation and modifications of wide body aircraft interiors.

Verified dimensions using calibrated measuring tools and equipment such as calipers, micrometers and ultrasonic digital thickness testing.

Gave OK to Install and bought off the installations of the heavy modifications on the aircraft.

Inspector, Quality Control October 2020 – January 2021

Bombardier Acft. – Red Oak, Texas

Inspection of OEM wing sections for the manufacturing of the aircraft.

Verified dimensions using calibrated measuring tools and equipment such as calipers, micrometers and ultrasonic digital thickness testing.

Gave OK to Install wing flap skins and performed inspection of skin installations.

Inspector, Quality Control February 2012 – September 2020

GDC Technics, FAA Repair Station

Performed First Article and Conformity inspections on VVIP installation and modifications of wide body aircraft interiors.

Inspected the fabrication of parts for the aircraft using blueprints/drawings with precision calibrated measuring tools.

Occasionally accomplished shipping and receiving duties by inspecting incoming and outgoing parts and ensuring serviceability and proper documentation was present.

Manager, Quality July 2007 – July2011

Supervisor, Quality Control June 2001 – July 2007

Inspector, Quality Control October 1994 – June 2001

Alsalam Aircraft Co. (50% Boeing Owned) (FAA REPAIR STATION No. A87Y591J), SAUDI ARABIA

Established and maintained an inspection system that will produce satisfactory quality control and conformity to the procedures governing all activities of the repair station, including receiving inspection, supplies and stock management, contracted services and maintenance performed away from station.

Ensured that all fabricated products while performing maintenance or alterations confirm to its approved design, and that the manufacturing process, material, construction, assembly, confirm to those specified in the type design and the applicable airworthiness requirements.

Participated in the planning, implementation, and maintenance of Quality Assurance / Control systems. Compiled and analyzed quality data, ensuring reliability with requirements during procurement, production, and supply of material.

Researched and analyzed information, data, and procedures to identify problems, recommend solutions, and identify trends that affect aircraft safety. Prepared reports and responded to technical or non-technical inquiries and initiated actions as required.

Reviewed written quality/ inspection procedures for adequacy and evaluated the implementation and effectiveness of quality/inspection systems, including sampling plans.

Assisted in revisions to Repair Station/ Quality, ISO 9001, EASA-145 MOE, NDT, and GP&P Manual.

Verified by test or inspection, using sampling inspection or intensive product inspection techniques, that products comply with requirements prior to acceptance.

Performed audits of aircraft records to determine:

oAccuracy of maintaining schedules.

oCompliance with Airworthiness Directives.

oCompliance with Federal Aviation Regulations.

oEffectiveness of corrective actions.

oMaintenance forms comply with approved company procedures concerning deferrals, write-ups, correct references, and signature sign -off.

oCompliance with technical work instructions and accuracy.

Investigated customer complaints and deficiency reports and provided identification of causes to appropriate authorities.

Accomplished Return to Service on B757, B747, B737, B727, B707, A300, MD-90 and L1011 aircraft after D Checks/HMV.

Accomplished interior VIP installation, modification, and upgrades on B757, B737, B707, L1011 and C-130 aircraft.

Accomplished PDM maintenance on Royal Saudi Air Force E3-A AWACS, KE3-A and C-130 aircraft.

Accomplished maintenance on Royal Saudi Air Force Apache AH-64 and Black Hawk UH-60 helicopters.

Accomplished maintenance on Bell 47G, 206, 212 and Sikorsky S-434 helicopters.

QC Lead Inspector January 1992 – October 1994

DynAir Tech., Phoenix, AZ

Accomplished inspection of maintenance on B757, B747, B737, B727, DC-9, DC-10 and L1011 aircraft during HMV’s.

Witness and inspected the installation of parts and assemblies, engine changes, flight control removal, weight and balance and installation. Performed functional checks on systems and equipment for serviceability.

Inspected aircraft structural repairs/replacement parts for alignment, attachments, workmanship, completeness, and conformance to installation drawings, engineering, inspection and/or other specification requirement.

Performed NDT Level 1 Eddy Current, Ultrasonic Digital Thickness Testing, Material Hardness and Conductivity for verification of Heat Treatment.

Assisted in X-ray (Radiographic) inspection of aircraft to include set up of equipment and personnel safety precautions, image taking, development of film and interpretation of defects.

Performed Borescope inspections on CFM56 engines for internal wear and/or damage.

QC Final Inspector May 1991 – December 1991

General Dynamics, San Diego, CA (Contract through Global Technical Services)

Accomplished FAA First Article Inspections on MD-11 aircraft.

Inspected final assembly and/or installation of parts, assemblies, systems and equipment for workmanship, fit, alignment, and for conformance with applicable standards.

Extensive use of precision digital and mechanical measuring devices with the ability to read and interpret blueprints, engineering drawings, schematics, sketches, etc.

QC Inspector October 1990 – May 1991

DynAir Tech., Phoenix, AZ (Contract through DynAir Technical Services)

Accomplished inspection of maintenance on B747, B737, B727, B707, A300 and DC-10 aircraft during HMV’s.

Witness and inspected the installation of parts and assemblies, engine changes, flight control removal, weight and balance and installation.

Performed functional checks on systems and equipment for serviceability.

Inspected aircraft structural repairs/replacement parts for alignment, attachments, workmanship, completeness, and conformance to installation drawings, engineering, inspection and/or other specification requirement.

QC Inspector/A&P Mechanic June 1990 – October 1990

The Dee Howard Co., San Antonio, TX (Contract through The Personnel Connection)

Accomplished maintenance and inspection on B727 aircraft during HMV’s.

Performed line checks, engine changes, flight control removal, weight and balance and installation.

QC Inspector/A&P Mechanic June 1989 – May 1990

DynAir Tech., Phoenix, AZ

Accomplished inspection and maintenance on B747, B737, B727 and A300 aircraft during HMV’s.

Performed Non-Destructive Testing, Level 1 Eddy Current and Digital Ultrasound Thickness Testing, for Boeing Aging Aircraft inspections to include lap seam and circumferential structural inspections.

Aircraft Mechanic/Inspector August 1984 – March 1988

United States Air Force, Offut Air Force Base, NE

Qualified mechanic and Phase inspection team member on USAF KC-135, EC-135 and RC-135 aircraft.

Responsibilities included weekly Phase inspection/maintenance and the launching and recovery of aircraft after missions.

Secret Security Clearance held while enlisted. Received an Honorable Discharge upon separation.

OTHER QUALIFICATIONS

Experience in areas of quality control / quality assurance systems, methods, and techniques in relation to safety, reliability, quality and airworthiness.

Proven leadership, decision making, inter-personnel, and team building skills and have strong analytical skills along with sufficient experience within aircraft industry.

Knowledge of and ability to use a personal computer, various software and use of office automation hardware and software.

Have the ability to supervise projects. This includes the ability to maintain technical knowledge of the assigned projects, maintain awareness of the status of the projects at all times, recognize potential problems, analyze various actions outside the projects which might impact them, and take all steps (or actions) within my authority to ensure timely completion of the projects.

Ability to interact effectively with people at all levels having technical, operational, and administrative backgrounds in the exchange of ideas, giving direction, obtaining information, or selling ideas. Ability to plan, organize, coordinate, direct and evaluate work activities.

JOB RELATED TRAINING:

USAF EC/KC/RC-135 Training (various) (1984-1988) 758hrs

Hallmark Institute of Technology A&P Course (1988-1989)

B727 (1989)

B737-300 (1989)

NDT Eddy Current Level 1 (1989)

B737-100/200 (1990)

B747-200 (1991)

Borescope Training JT9D RB211 CFM-56, V2500

PW-120 & APU (1991)

B757 1992, DC-9 (1992)

F-5 Lead Mechanic “7” Skill Level Proficiency (1994)

Saudi Arabia PCA Airman Certification (1994)

L1011 1994, B737 Door Rigging (1995)

Saudia Airworthiness Release & RII (1996)

NDT Liquid Penetrant Testing Level 1 (1998)

NDT Liquid Penetrant Testing Level 2 (1998)

B747-100/RB211-524C A&P (1998)

B747-100/300 Recurrent A&P (1998)

FAA Suspected Unapproved Parts (2001)

MD-90 (2002)

Aviation Safety (2003)

ESDS Safety (2003)

Aviation Legislation ( EASA Regulatory Framework) (2005)

Hot Bond HEATCON Calibration (2005)

Aviation Safety (2006)

Human Factors in Maintenance (2005-2006)

Aviation Legislation ( EASA Regulatory Framework) (2005)

FAA Repair Station & QC Manual (2006)

Aircraft Dangerous Goods Handling (2008)

AS9100/AS9110 Awareness (2007)

GE CF-6 (B747-200/300) EASA Part-66 B1 Theoretical (2008)

United States Export Controls (2009)

Global Trade & ITAR Compliance (2009)

Boeing Program Management Best Practices Workshop (2009)

Electrical Wiring Interconnection Systems (EWIS) (2010)

Boeing 787-8/9 Level 3 Gen Fam

A340-500/600 Gen Fam and Boeing 737NG 40 hour Gen Fam.

Boeing 777-300ER

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