Abdul Aleem

Profile Summary

Senior Professional Technical & Production Manager

Plant Head Quality Manager

Location Preference : Bangalore

adyrcw@r.postjobfree.com +91-944*******

Dynamic career of over 26 years in directing production, operation and maintenance, quality and testing.

Production and m/c manufacturing as per planning schedule receive from Germany.

Expertise in Managing the functions of Plant set up, Design, Fabrication and Assembly of Special purpose Machinery.

Ensure scheduled deliveries on time.

Lead to the member of department of higher moral and ethical approach.

Ensure optimum utilization of the resource available for execution of the project like NPCIL, CAT, VACUUM CHAMBER, CONVEYORS & FABRICATION STRUCTURE.

Working standards like ASTM, ASME, DIN & IS Standards.

Inspection like Chemical Testing (CT), Ultrasonic Testing (UT) Beam spread for Hemispherical of round bottom hole, Angle Beam for Welding Reflectors, Straight Beam for Planer Reflectors, Radiographic Testing (RT), Mechanical Testing (MT), Magnetic Particle Testing (MPT) Dry/Wet, Liquid Penetrants (LPT), Leak Testing (LT) & IGC Testing.

ISO 9001-9002 documentation.

Ensure quality and customer satisfaction at all times. Prepares the status card.

Front-led major role in the Quality assurance during Calandria tube trimming and Installation activities – Coolant Channel Installation in NPCIL, TAPPS 3 & 4.

Shearing, Rolling, Press 10 Ton, Single Spot, Multiple Spot, Straight Leveling, Tig, Mig, CO2

(Make: Essabcaddy m/c), Stud Welding, CNC Punching, Bending, Cutting (Make: Trumph Ammoda).

Managed Pressure Testing, Vacuum Test, Hot Oil Testing, Thinner Flushing and Varnishing Coating.

Expertise in Grit blasting / Sand blasting (SA3 White Metal), Galvanizing like Zinc & Aluminum spray, Painting like Airless Spray, Pot Spray and Dipping (Enamel / Epoxy) Powder coating

(Matt/Glossy finish).

Enterprising and dynamic person with a strong will to win; posses strong planning, analytical negotiation & problems solving skills; excellence in monitoring, directing & impacting continous on-job training to the team

Collaborator

Communicator

Planner

Decision- Maker

Motivational Leader

Thinker

Career Timeline Soft Skills

May’95-Jan’98 Apr’98-Sep’01 Sep’01-Oct’05 Since Oct’05 Core Competencies

Plant Operations/Project Management

Operations & Maintenance

Trouble Shooting/Root Cause Analysis

Testing & Inspections

Quality Assurance & Control

Erection, Installation & Commissioning

Workplace Safety & Training

Procurement & Vendor Management

Materials / Equipment Management

Team Building & Leadership / Training

Work Experience

Oct,05- Jan' 21; Schmetz (I) Pvt. Ltd., Bangalore as Assistant Manager Significant Achievements

Sept' 01 –Oct' 05; Avasarala Automation Ltd., Bangalore as QA Executive Significant Achievements

Apr'98 – Sept'01; Thermal Transfer Products Pvt. Ltd., Bangalore as Production Engineer Significant Achievements

May'95 – Jan' 98;Maini Precision Product Pvt. Ltd.; Bangalore as Supervisor cum Line Inspection Significant Achievements

Project handled as Quality Manager

Managing overall production, Manufacturing and Engineering machines as per the plan schedule receive from Germany.

Over all planning, Leading, monitoring the performance of team members to ensure efficiency in process operations; managing appraisal process across the levels, conducting interviews to recruit the right talent and resource and developing employee competency.

Increasing machine efficiency and maintaining; planning product and downtime free operation of machine; improving overall Equipment efficiency of the plant.

Implementing preventive / predictive schedule for reducing equipment downtime; maintaining the root cause and taking corrective & preventive actions.

Complying the safety standards; implemented Lean, ISO 9001, ASTM, ASME, IS in the line of production operation.

Ensuring optimum utilization of the resources available for the execution of the project like NPCIL, CAT, Vacuum Chamber, Conveyers and Fabrication Structures.

Implementing QA / AC inspection through CT, UT,RT, MPT, LPT, LT, and IGC testing; Beam spread for hemispherical of round bottom hole, Angle Beam for welding Reflectors, Straight Beam for Planner Reflectors.

Ensuring adherence to quality systems, maintaining requisite documents for up to date production.

Manufacturing transformer Radiators, Tanks, Air cooling or water cooling heat exchanger, Conservator, Pipes/Tubes Co2 welding and Panel boards.

Implemented ISO 9002 documentation in the line of production operations.

Strengthening the team to increase the production targets and quality of products in time.

Shearing, Rolling, Press 50 tons, Single spot, Multi spot, Straight leveling, Tig,Mig, CO2 (Make Essabcaddym/c)Stud welding, CNC punching, Bending, Cutting(Make : Trumph, Ammoda), Grit blasting / Sand blasting (SA3 white metal), Galvanising-Zinc, Aluminium spay, painting – Airless spray, Pot spray, Dipping,

(Enamel / Epoxy) powder coating (Matt / Glossy finish).

Testing of the product through Pressure testing, Vacuum testing, Hot Oil testing, Thinner flushing and Varnish coating.

Implemented ISO 9002 documentation in the line of production operations.

Manufacturing of Hydraulic, Pallet and Scissor trolley, Jigs and Fixtures for precision.

Making of drawings in Auto CAD required for CNC turning and milling.

NPCIL TAPPS 3 &4 reactor, Calendria tubes erection, Uranium storage tank has been installed.

Installed the shutdown reactors – RAPP, BARC, MAPP, and KAIGA. Since Jan' 21; Steelex Horological Pvt. Ltd., Bangalore as Production Manager Significant Achievements

Managing overall production from Purchasing of Raw Material to Despatch.

Manufacturing of Chains & Dails of Watches

Education

Seminars Attended

Technical Purview

Training Attended:

Personal Details

Diploma in Mechanical Engineering from Bangalore University in 1995 BE (Mechanical) from Delhi University in 2005

Building Security and Automation by Johnson & Control Ltd. Asset and Reliability Maintenance Management at Navi Mumbai Production manufacturing products

and marketing business.

Specialised Managerial training

CNC machine programming and operation

SAP – PP (ECC – 6.0 version)

NDT Level II training – LPT, RT,UT

Designing of Auto CAD R 13

Auto CAD, Auto LISP

PRO/E 2000i

C programming, C++ using OOPS

Wordstar, lotus 1-2-3 Database III

Govt. Tool Room Training Center, Bangalore.

E Matrix Enterprises Solution, Bangalore.

Swastik NDT Services, Boisar, Maharashtra.

Learnsoft Computer (I) pvt. Ltd.

Softline integrated Solutions, Bangalore

Advanced Computer, Bangalore

Compu World, Bangalore

Reliance Computer, Bangalore

Date of Birth

Languages Known

Address

: 30th August 1972

: Kannada, English, Hindi, Telugu, Tamil, Malayalam

: #4, 11th Main, Opp. J.P.Park, Brindavannagar, Mathikere, Bangalore - 560054 Schmetz (I) Pvt. Ltd., 1- Year Training in Germany Small Industries Development Organisation

by ministry of Industry, Bangalore.

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