Mohamed Ahmed Maher
Mobile: +2-010********
Address: Louran, Alexandria, Egypt.
E-mail: adyp1n@r.postjobfree.com
Marital Status: Married
Military Service: Served
Date of Birth: 20th May 1990
Working Experience
Cargill
Production Engineer (September 2017 – Present)
Job responsibilities:
Operate extraction, preparation and control panel areas.
Supporting shift supervisor during the shift for daily tasks and planning tasks.
Responsible for production quality parameters during shift.
Follow up with the maintenance team for production issues.
Involved in process of optimization, equipment and process reliability.
Investigate and analyze problems and devise solutions that save money, time and materials.
Responsible for applying process improvement such as root cause analysis, 5S, 5 why and reliability maintenance.
Work with operators to improve plant yield by minimizing rework & losses.
Training of newly hired engineers (process, site and control panel)
Monthly training and toolbox meetings of the team (safety, process safety and food safety)
Achievements at Cargill:
Feeding dry saturated steam to the mineral oil system by installing a water separator to the system and avoiding plant stoppage.
Creating the criticality list of electrical devices’ spare parts to support the AEI team.
Creating the system of step ladder safety inspection.
Creating a checklist for closing the plant equipment before the startup.
Take the initiative to share with the team the differences between the existing factory and the new one.
Annual shutdown preparation (lockout, shutdown, drainage plan, liquid purge, air purge and startup)
2
Edita Food Industries
Production Team Leader (September 2016 – September 2017) Job responsibilities:
Achieving 100% of the production plan allocated for each line while following predetermined quality and safety standards.
Allocates day-to-day manpower on different functions on the production lines and solves any rising attendance issues.
Reviewing, monitoring production reports and preparing productivity analysis accordingly (including downtime analysis and efficiency analysis).
Coordinates with the maintenance department on the implementation of maintenance schedules so as not to disturb production targets.
Implementation of the changeover process in accordance with the production plan.
Monitoring waste rates, production scrap and analyzing root causes. Achievements at Edita:
Decreasing C/O time of Freska coated from 2 hrs to 1.5 hr (time for producing 108 crt) and saving of 400,000 (EGP) annually.
Implementation of 5S on Molto line as an introduction to lean projects.
Dreem for food industries
Production Shift Engineer (February 2014 – September 2016) Job responsibilities:
Lead the shift in order to achieve the production plan and ensure the compliance of the daily shop-floor activities to the company's certified systems.
Issue the daily production work order according to the production plan.
Monitor and evaluate the shift Key Performance Indicators (KPIs) like productivity, wastage, efficiency, hygiene and safety.
Follow up with the maintenance department regarding planned and preventive maintenance as well as troubleshooting machinery failures instantaneously whenever happen.
Deliver safety and housekeeping conformance to operating standards. Achievements at Dreem:
Increasing productivity of Jelly workers rates by 75 % within two years only.
Creating a multi-skilled workers system to increase workers’ skills.
Leading the packaging of Fruty promotion project using third party contractors.
Reducing raw material waste from ( 1.2 %) to ( 0.67 %).
Reducing packaging material waste from ( 1.10 %) to ( 0.71 %).
Air Defense College
Teacher Assistant during military service (December 2012 – December 2013) Courses: Math 3, Production Engineering and Design of Machine Tool Elements. Job responsibilities:
Lead discussion sections, tutorials, and laboratory sections.
Prepare answer keys and supplementary notes.
3
Education
Faculty of Engineering, Alexandria University (October 2007 to July 2012).
Bachelor of Science in Production Engineering Department - July 2012.
Overall grade: Good (69.31 %).
Graduation Project
Reverse Engineering of a rice straw square baler (Team Leader).
Project grade: Excellent.
Awards: The first place of the Production Engineering department in the faculty of Engineering Projects’ Day (14
th
of July 2012).
Training Experience
Lafarge Cement Egypt (2012)
Alexandria Petroleum Company, from 1
st
of August to 1
st
of September 2011.
Alexandria National Refining and Petrochemical Company (ANRPC), from 18 th
of July to
29
th
of July 2010.
Alexandria Petroleum Company, from 1
st
of July to 1
st
of August 2009.
Personal Skills
Strong problem-solving skills
Strong leadership skills
Strong analytical skills
Excellent time management skills in order to handle competing deadlines.
Excellent team player
Fast learner to develop skills and knowledge
Monitoring and follow up
Technical Courses and Computer Skills
Lean Specialist and Lean Management Certificate, Udemy (2023)
Accredited Lean Management in Lean Six Sigma, Udemy (2022)
Lean Manufacturing, Udemy (2022)
Food Safety for Managers and Supervisors, Udemy (2022)
Smart Tips Communication, Udemy (2021)
MS Office™ (Word, Excel, PowerPoint and Visio)
Minitab (Self-learning)
Languages
Arabic: Native speaker
English: Very good