Electo/Mechanical Designer
Resume:
Karl Salley
Greensboro, NC
adynm6@r.postjobfree.com
Page 1 of 6
Qualifications Eletro-Mechanical Engineering Designer. Summary:
• Create 3D models as well as 2D drawings blueprint.
• Helped developed design/drafting standards, Project planning for various companies.
• Having a thorough understanding of ASME Standards.
• Mentoring younger engineers and designers.
• Develops solid models (designs) and drawings from verbal instruction, preliminary layouts, sketches or marked-up prints, Manufacturing floor support.
• Experienced in conducting applied research on various projects.
• To participate in product design and development to interface with both the design/manufacturing engineers to upgrade the quality of manufacturing drawings and related specifications to meet the needs of lowest cost manufacture and global outsourcing.
• Support continuous improvement of the time frame required for design while maintaining companies' safety regulations.
• Responsible for designing, developing and evaluating new and existing component parts to ensure the on-time development of reliable products that are manufacturability, cost effective.
• Meet customer specifications and maintain company standards while maintaining Vendor relations.
• Exceptional product design capabilities with attention to detail while working with composites and other materials.
• Product design and the completion of new medical imaging devices and systems including Research and development of new product.
• Support Product Engineering during product design and development of new products.
• Interface with internal and outside customers to procure, expedite delivery of engineering prototypes.
• Help to improve engineering procedures for ECN’s production releases.
• While using NX completed complicated injected molded parts for production.
• For more than 10 years I prepared detailed injected molded models and drawings.
• Assisted in the development and Constant development of excavating equipment.
• Automotive Design and modified an array of parts for exhaust systems for agriculture equipment.
• Designed automation stations for assembly lines for automotive subcontractors.
• Sheet metal, casting, plastics, machined of fully constrained parts for variety of clients.
• Designed and redesigned piece parts, assemblies and documentations of containers for use in automated packing machinery.
• Education: Training: Skilled in Surfacing, Experienced Microsoft *Catia Milwaukee DFMA Design/Office Engineeri V5, (Design NX-Suite Drafting School UG, g and for Ch SolidWorks, Best Exc manufacturing of cker. Engineering Pr l *ISO tices, some 9001. ASME and University Pro assembly)Engineer. Y14.X BSME and . Certificate *25 Mil-(plus Not 100 years completed)of Design Delegation of GD&Standards. . T, from AirBus, Education: Milwaukee School of Engineering University (Not completed). BSME
Training: *Catia V5, Design/Drafting, Certificate of Delegation from AirBus, Surfacing and Design/Drafting Best Practices, NX-UG, SolidWorks, Pro Engineer. *20 plus years of GD&T, DFMA (Design for manufacturing and assembly), ASME Design Standards experience, Checking, *ISO 9001, Skilled in Microsoft Office Suite and Excel. Karl Salley
Greensboro, NC
adynm6@r.postjobfree.com
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EXPERIENCE:
09/21 –10/22 Electro-Mechanical Design Engineer
HAECO Cabin Solutions - Greensboro, NC: (Contractor)
• Provide technical support and guidance to engineering personnel of various disciplines for engineering programs in which HAECO is involved.
• Research and review engineering data (drawings, reports, manuals, etc.) defining aircraft structure or systems in support of design work.
• Develop and produce design data required for the proper manufacture, assembly and installation of aircraft modifications and components.
• Develop preliminary engineering analysis necessary to substantiate aircraft modifications.
• Check the design data produced by less experienced Design Engineers.
• Interface with other departments to ensure customer requirements are met.
• Interface with the Substantiation group and representatives to ensure that all designs meet the established FAA regulatory criteria. Building of proto-type seat.
• Provide technical support to Manufacturing during the manufacturing and installation phases of HAECO developed designs.
• Provide input and suggestions for continuous improvement of various department procedures, controls, flows and systems, and become familiar with internal policies and procedures.
• Support, in a professional manner, customers, major manufacturers, vendors, FAA, or other outside agencies to promote and support HAECO technical & commercial interests. 03/19 – 04/20 Mechanical Design Engineer
HAECO Cabin Solutions - Greensboro, NC: (Contractor)
• Provide technical support and guidance to engineering personnel of various disciplines for engineering programs in which HAECO is involved.
• Research and review engineering data (drawings, reports, manuals, etc.) defining aircraft structure or systems in support of design work. Develop and produce design data required for the proper manufacture, assembly and installation of aircraft modifications and components. Develop preliminary engineering analysis necessary to substantiate aircraft modifications.
• Check the design data produced by less experienced Design Engineers. Assist with development of less experienced Design Engineers by acting as a mentor/resource.
• Interface with other departments to ensure customer requirements are met.
• Interface with the Substantiation group and representatives to ensure that all designs meet the established FAA regulatory criteria. Building of proto-type seat.
• Support various design review meetings with customers. Provide technical support to Manufacturing during the manufacturing and installation phases of HAECO developed designs.
• Support other Engineering groups as workload requirements dictate.
• Provide input and suggestions for continuous improvement of various department procedures, controls, flows and systems, and become familiar with internal policies and procedures.
• Support, in a professional manner, customers, major manufacturers, vendors, FAA, or other outside Karl Salley
Greensboro, NC
adynm6@r.postjobfree.com
Page 3 of 6
agencies to promote and support HAECO technical & commercial interests. 06/18 – 09/18 Design Engineer
Envirotrol - High Point, NC:
● Design and produce drawings for control systems for various large scale HVAC systems. 2/17 – 10/17 Design Checker
IOMAX USA - Morrisville, NC: (Contractor)
• 3D and 2D Checking mechanical/electrical drawings while using SolidWorks of current aircraft
(ArchAngel) to develop design/drafting standards, maintaining quality and efficiency while mentoring younger engineers the nuances of the industry.
• Analyzing information and using logic to address work-related issues and problems.
• Primary responsibility included Face-to-Face Discussions with engineering staff which included telephone conversations with vendors and customers.
• Considerable Work with Work Groups or Team members to instruct design/drafting standards. 12/14 –2/17 Design Checker
Gulfstream Aerospace Corporation - Savannah, GA: (Contractor)
• Utilize Catia V5 and SmarTeam for 3D model checking software programs for G500, G600 and G650 designs.
• Providing information to supervisors and co-workers by telephone, in written form, e-mail, or in person.
• Validate engineering data in compliance with both Gulfstream and FAA regulations.
• Ensured proper use of GD&T per ASME ANSI-Y14.5 standards and provides consistency in tolerance are incorporated on all models.
10/12- 10/14 Design Checker
AAR Corporation - Goldsboro, NC: (Contractor)
• Utilized Catia V5 including Enovia's SmarTeam for A400M/CX and Boeing’s 767
• Design responsible for checking and validating engineering designs for compliance with industry and company design & drafting standards. Ensured proper use of GD&T per ASME Y14.100 and ANSI-Y14.5 standards and provides consistency in tolerance usage and overall drawing quality.
• Analyzing information and evaluating results to choose the best solution and solve problems.
• Assisted in implementing drafting standards for design drafters to improve/facilitate the consistencies of drawings/drafting.
• Facilitated with vendor relations (VDR's) Vendor Deviation Request and the Supplier Quality group with considerable success.
Karl Salley
Greensboro, NC
adynm6@r.postjobfree.com
Page 4 of 6
• Maintained design standards for the department and supports product data management tools and processes in compliance with company and client specifications Standards. 01/10 - 10/12 Design Engineer
Honda Aircraft Company - Greensboro, NC: (Contractor)
• Used Catia V5 along with Teamcenter.
• Design and detail modeled parts and assemblies.
• Created fully constrained 3D Cad parametrically mechanical and electrical/electronic components.
• Developing, designing, or creating new applications, ideas, relationships, systems, or products, including artistic contributions.
• Gathered input from the lead engineers regarding essential guidelines of form, fit and function and other performance requirements which included checking. 07/08 – 02/09 Mechanical Designer II
DRS Technologies Inc - Milwaukee, WI: (Contractor)
• Used Ideas Master Series Version NX 5m2.
• Prepares design modifications from provided sketches and data, when prototypes were not available.
• Produces complete sets of complex drawings that require considerable design/drafting skills to implement.
• Exercises sound judgment in design and concept methods.
• Assists with the development of specifications, as requested.
• Provided Electrical Cable Harness Design Support.
• Submits drawings for approval and revises drawings following prescribed details. 06/08 - 07/08 Mechanical Designer
Lockheed Martin – Huntsville, AL: (Contractor)
• Used Ideas Master Series Version NX 5m2
• Created and revised detail drawings to meet relevant industry standards.
• Assisted Engineers with layout sketches, calculations,
• Verified completed work, checks dimensions and determined required materials
• Prepared and revised Bill of Materials and other engineering Documentations.
• While at Lockheed I was required to use advanced design techniques. 10/06 - 05/07 Engineering Designer
Georgia Iron Works Industries – Grovetown, GA: (Contractor) Karl Salley
Greensboro, NC
adynm6@r.postjobfree.com
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• Used Ideas Master Series Version 11NX
• Gathered input from manufacturing engineers, supervisors, materials management, quality control and purchasing personnel regarding design for manufacturability helped we problems created by legacy drawing practice.
• Included on-site visits to manufacturing facilities.
• Gathered input from the design engineers regarding essential guidelines of form, fit, function, interchangeability and other performance requirements. 12/04 – 09/06 Mechancial DESIGNER
Deere-Hitachi - Kernersville, NC: (Contractor)
• Used Ideas Master Series Version 11NX.
• Designed fully constrained assemblies and sub-assemblies.
• Duties included the design and detail of Excavators for the construction industry, including assemblies, weldments, machine, and casting drawings.
• This project was done as a consortium between John Deere and Hitachi. 1/04 – 07/04 Mechanical Designer
Borg Warner - Asheville, NC: (Contractor)
• Used Ideas Master Series version 10NX.
• Produced mechanical assemblies of turbo chargers while in engine space.
• Assisted in file translations and received files from customers to perform varied assignments. 3/03 – 10/03 Product Designer
Dana Corporation - Reading, PA: (Contractor)
• Used Ideas Master Series version 9m2.
• Developed and documented component parts and detailed documentation of structural products.
• Completed product designs process from concept to detailing.
• While on assignment at Dana, because of my skill set, I solved modeling concerns with the new Ford F-150 truck frame as a result Ford advertise the frame as the stiffest in their history.
• Development of 3D cad parametric product standard library.
• Updated product and design standard documents QS9000 & ISO9001 comply. 4/02 - 11/02 SENIOR DESIGNER
Orbital Science Inc - Chandler, AZ: (Contractor)
• Used Ideas Master Series version 8m2.
Karl Salley
Greensboro, NC
adynm6@r.postjobfree.com
Page 6 of 6
• Created 3D/2D CAD parametric part and assembly design with GD&T.
• (Fully constrained parts and Assemblies). Created and revised detail drawings that met relevant industry standards., verbal instructions, and rough or detailed sketches for engineering or manufacturing purposes.
• Prepared and revised Bill of Materials and other engineering documentation.
• Assisted in updating product and design standards to comply with QS9000, ISO9001, ASME Y14.5M and Mil-100.
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