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Plant Director Program Manager

Location:
La Joya, Baja California, 22644, Mexico
Salary:
150000
Posted:
August 23, 2023

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Resume:

D. JAVIER GARCÍA MALVAEZ

Plant Director/ Director of Operation / Automotive / International

Toluca, México Cell 722-***-**** email: ady5wo@r.postjobfree.com Executive with international experience in the Automotive industry in different countries in the world such as Japan, Germany, France, Czech Republic, USA, Brazil and business management areas in Japan, Germany, USA, and Mexico.

Acquired senior leadership as Plant Director, Director of Operations (COO) and Project Manager. I stand out for constantly exceeding business expectations, delivering outstanding results especially in P&L, Cash Flow Management and Sales, in Mexico, exceeding USD $1.5 billion / year despite facing highly complex internal and external challenges, obtaining 13% CAGR, 33% reduction in working capital and optimizing costs and expenses through continuous improvement & VAVES programs.

Recognized as a business strategist for identifying and taking timely opportunities to increase sales and market share through the implementation & control of ISOTS 16949, C-TPAT, ISO 14001 systems. Also reversing poor results, through process optimization . Mainly focused on the profitability of the business and the increase in the value of the company / brand.

Proven ability to build high-performing, empowered teams based on collaborative leadership and through trust and empowerment. With proven business mindset and holistic business vision to lead and always go above and beyond through key talent and high team commitment. Bilingual Spanish and English and Intermediate German and Japanese.

As Plant Director in Yokohama Japan: Managed 2 production plants, and headcount greater than 200. WORK EXPERIENCE:

YOKOHAMA EXPRESS: Plant Director Nov 16 - Actual

I Achieved an increase of Sales 25% vs 15% Target & Cost reduction 15% vs 10% Target. -Real Estate Solutions (Residential, Commercial & Industrial)

JOHNSON CONTROLS: Senior Program Director Global Apr-14- Oct 16.

Global Programs: France, Czech Republic, Romania, Brazil & Technical Center in USA. For customers: Ford, Daimler, GM, Subaru, Toyota, CHYR, RECARO Innovation Program.

Achieved a ROS (Profit) 18.67% vs target 7%. Delay 6 days vs Objective 30 days.

Achieved Innovation Program:1 Prod. Step (Washing/Drying &Chemical apply) vs Objective 2 Steps. VALEOSISTEMAS ELECTRICOS: Sr. Director of Projects U-shin & CIE. May 13- Apr14

I drove relocation of Facility: to Shenzhen China/ Honda Civic, Accord & Odyssey, Spain/VWNB, Irapuato México/GMT900, FIAT 500, VW NF361 A6, Ford B299 Fiesta, U377 Escape. MAGNA : Manager of Programs. Jun 10 – Apr. 13

I drove Programs CHYR JC49 (Journey 2011) Complete interior, VW324, NISSAN. CAT64.

I Achieved Projects of CI/VAVES (Cost Reduction) 3.5 mill. usd/ year vs Objective 3 mill usd

I manage expansion: Building, machines, installation, TPM, WCM, (On time, Cost & Quality). MAGNA (Takada Koyo, Yokohama, Japan) Plant Director. Feb 07- Apr.10.

I launched the plant & Managed in Japan. Assembly of Nissan E32D/ E42D.370ZX & Murano,

I managed Installation of equipment & Training people: PV testing, Production & Shipping 370ZX.

I coordinated Marketing strategies & Objectives

I managed communication with suppliers to quote products from Europa, Asia, USA & America.

I coordinated the follow up to sales plans & Marketing strategies.

I managed the Budget control of expenses, Plant cost & P & L.

I managed the implementation & control of the ISO-TS 16949 Quality System.

I led the optimization of productive processes.

I defined the strategies & Policies of all functions of the Plant.

I managed the obtaining of financial results of plant, Growth & Innovation. DELPHI Engineering Manager, Division of Interior for Vehicle in Electronic & Safety. 2004-2006. Worked for (MTC) Mexico Technical Center at Juarez Ch. 3,500 People an 1 of the biggest world wide with 136 patents on 2005 year. My team of 7 Engineers & myself launch the division of E&S staff in Mexico & we do the complete development of products since 0 stage to prototypes. For interior compartment of Vehicles like Closter, GPS, Bladers, Safety module, Engine module, Stereo, light interior, switches, buttons, etc.

•I got to reduce 20% the numbers of parts & use only family parts & components vs Target of 15%.

•I developed the products & solved problems of design 100%.

•I Drove to Eliminate banned substances, Lead free,100%, Chromium free 100%.Customers: GM, VW, Volvo, MB, Toyota, Honda, Ford, BMW.

ROBERT BOSCH: Manager of Purchasing for Direct Material 248 mill. USD. 1995-2003.

•I achieved the cost reduction of 4.8% vs Target 4.4% (Reduction of Supplier Base) COMPETES Program.

•I Coordinate the Strategy, Planning & Control of suppliers “Global Preferred Supplier (GPS)” at worldwide level. GENERAL MOTORS: Coordinator of Production control/Foundry/Machining & Assembly1992-1994

•I achieved the reduction of inventories by 80% into the first operation vs Target 50%. This improvement was by the implementation of (ANDON) system. Request the material by light system.

•I achieved the reduction +- 1% of variation vs target 3%, by the implementation of cycling inventory (System of Inventory control).

Proficiency Achievement

My team support to developing 136 Patents at DELPHI MTC on 2005

I launched the Division of Electronic & safety at Mexico MTC for Delphi and all the team was trained by 2 month at Delphi corporative in Kokomo Indiana USA.

I developed the products & solved problems of design 100%.

I Drove to Eliminate banned substances, Lead free,100%, Chromium free 100%.Customers: GM, VW, Volvo, MB, Toyota, Honda, Ford, BMW.

I launched the New Facility & Managed in Yokohama Japan. Assembly of Nissan E32D/ E42D.370ZX & Murano inside of Nissan Takada Koyo Complex

I drove the complete interiors re-freshmen Programs CHYR JC49 (Journey 2011) 155 Plastic molds

I drove the complete re-location of Valeo Electrical systems division facility to Shenzhen China, Barcelona Spain, Irapuato México New Facility, & Ciudad Juarez Chihuahua Facility.

I Achieved a complete Innovation Recaro Product with improvement of 1 Production Step (Washing/Drying

&Chemical apply) vs Objective 2 Steps.

SKILLS

100% Bilingual (Spanish-English), Advanced German, Basic Japanese & Basic French. SAP, Six Sigma, Lean Manufacturing, SPC, ERP System, CATIA,GES, UNIGRAPHICS, Total access, PRMS, Main Tracker, PISIC PLUS, MRPII, Supply On, ECR System. Excellent communication & analytical. EDUCATION

Reconnection with internal yourself Marie Molines 2021 Emotional Fitness Marie Molines 2021

Social Networking Marie Molines 2021

The Art of Investing & doing Business John Maxwell Team 2018 The Art of Money creation John Maxwell Team 2018

Postgraduate Advanced of Program Manager, Adient PM University of Burscheid Germany. 2016 Problem Solving & Decision Making Certification Kepner & Tregoe 2016 CI Program & Culture Change for development of competences Bocar School 2013 PCP Training (Project system from Porsche) Porsche Consulting 2012 Master of Business Administration MBA, Tec. de Monterrey, 2006 Mechanical & Electrical Engineering, Universidad Iberoamericana, Santa Fé 1992 TRAVEL DOCUMENTS TO USA:

VISA VBUSA3310015292 expires 02/02/26



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