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Engineer Maintenance Manager

Location:
Bhopal, Madhya Pradesh, India
Posted:
April 12, 2023

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Resume:

ATUL KUMAR SHARMA

Mobile: 089******** / 062********. E-Mail: adwh0h@r.postjobfree.com / adwh0h@r.postjobfree.com

SENIOR MANAGEMENT PROFESSIONAL – PROJECTS, DESIGN, EXECUTIONS & MAINTENANCE

Result driven professional with a solid, verifiable track record of over 32 years of spearheading Operations & Maintenance of productive machineries &Utilities, Projects and Energy Management

Skilled in:

Project Management Operations & Maintenance Energy Management & Savings

Plant Management Installation& Commissioning Quality Management / Documentation

Electronics / Instrumentation PLC Circuits &Software SAP / ERP / Computer applications

ISO 9000 / 14000 Procedures 5S / TPM Methodology Billing / Payment / Vendor development.

Legal Dealings with Govt. Authorities like Electricity Board, Pollution Board, Weight and Measurement Departments

AN OVERVIEW

Associated with Kushwaha & Kushwaha Associates, Bhopal, one of the leading Architect in India M.P. as Head of Engineering - MEPF

Worked with various Brands Like GAMMON India, Saurabh Metals (Steel Industry), Trident, Voltas, Indorama, Supreme, Hotline & Bajaj Tempo etc. at various levels in Engineering & Projects.

Expertise in Projects Designing & Execution, Operations & Management, maintenance, erection, testing & commissioning, Utilities, Automation, Instrumentation Systems & Computers.

Adroit in managing, directing, planning & coordinating plant operations including maximising plant profits & minimising expenses by Inventory control & minimum machine downtime.

Deft in maintenance of machines & instruments / installation & commissioning of a wide spectrum of equipments and instruments; adept at preventive and breakdown maintenance of Utility equipments and Hydraulic / Pneumatic & PLC Machines.

Adept at carrying out various tests & inspection for various processes and checking the quality.

Well conversant with diagnosing the faults, rectification, planning & scheduling effective maintenance schedule for enhancing productivity & systems.

Excellence in resolving technical issues through root cause analysis of problems and providing technical support to internal customers.

Possess excellent analytical, troubleshooting and inter-personal skills with ability to drive quality enhancement, process improvement and cost saving; efficient in team management.

AUMSI ELECTRONICS & SERVICES, Awadhpuri, Bhopal as PROPRIETOR

Presently running my own business as Proprietor with the brand name ”AUMSI ELECTRONICS & SERVICES” which includes Sales & Services of Industrial / Domestic Electrical & Electronic Items.

The Sales Part includes Computers, Laptops, Networking, Audio & Video systems, CCTV Cameras, DVRs, NVRs & its Power Supplies, LED Lights, LED Street Lights, LED Flood Lights & Various domestic electrical / Electronic utilities.

The service Part includes installation, repair & services of all the above items.

We also provide the Design & Consultancy for MEPF Services for new architectural structures in Auto-Cad / Archi-Cad.

AREAS OF EXPERTISE

Project Management: Planning, scoping, tracking, implementing project plans & trainings within preset budgets and deadlines. Coordinating projects with accountability for strategic utilisation& deployment of available resources to achieve organisational objectives. Ensuring effective site management and discipline to ensure safe execution of the projects. by daily basis condition monitoring, checking of all equipments& machines.

Plant Management: Coordinating plant activities for the set up standards with accountability for strategic utilisation& deployment of resources to achieve organisational objectives. Controlling all parameters of the running plant. Resolving all problems in the plant by working in close coordination with various other departments. Planning, implementing & monitoring technological up gradations to enhance productivity. Managing overall safety of plant operations. Increasing awareness / trainings among the employees towards maintenance of safe working conditions.

Operations & Maintenance: Performing predictive / breakdown / preventive maintenance / TPM for reducing machinery downtime. Studying the down time of machines due to major breakdown & finding out the alternative solution to reduce it. Identifying areas of obstruction and taking steps to rectify it. Conducting technical audits, trainings, reviewing existing

processes and re-designing the same to enhance operational efficacy.Preparing breakdown reports, remarks and equipment history. Check Sheets & CLRI planning / maintenance scheduling as per requirement.

Installation & Commissioning: Handling the erection & commissioning of process control equipments& equipment in plants as per the process and material flow needs. Resolving troubleshooting problems by New Design / Modification / Repairing arising in the total execution of job. Taking stringent quality measures including preparation / maintenance of necessary documents and conducting audits to ensure compliance with standards.

Manpower Management: Leading, mentoring, training& monitoring the performance of team members to ensure efficiency in process operations and meeting of production targets. Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performers among team members. Ensured regular technical trainings for the field staffs for the technical up-gradation.

CAREER RECORD

Kushwaha&Kushwaha Associates, Bhopal as Head of MEPF

Noteworthy Contributions : Apr'19 Onwards

The Company is one of the Leading Architect in India associated with many of the Government Departments for Overall building design consultancy. Being the Head of MEPF, I am Independently responsible for

Designing & Execution of overall MEPF which includes Mechanical, HT & LT Electrical systems, Plumbing, HVAC, Fire Fighting systems & Fire Alarms, Security systems including CCTV cameras & Security lock systems, Low Voltage & Light Current / Data systemslike Telephone / Internet / Networking / Data Cables / TV Cables etc., &Earthing.

Review of drawings from various MEPF Consultants, Discussions with them regarding variations, issues &Finalising the drawings, Implementation schedule, Execution of final drawings & Testing at site with relevant contractor within permissible time frame.

Quality checking of incoming material to be used in execution as per schedule, Clearing of bills as per schedule of rates / Work order & forwarding to Accounts section.

Vendors & Contractor developement, Negotiations on prices & Time frames & Issuance of work orders as required.

Updating management about the progress at site including issues faced / Resolved & Solutions for various pending issues.

Execution of projects in a safe working atmosphere with all the safety measures& training required to contractor's labour to implement the job at site.

Vendor development / Sub contract finalization, estimation & costing, Work orders issuance, execution as per the work orders, Billing & Payments.

SAURABH METALS (Steel Industry ) Mandideep near Bhopal as Head ofEnguineering

The unit is a Melting, Casting & Forging unit mainly supplying Casted / Forged products to BHEL, NTPC, Railways, Siemens, Crompton Greaves, Flovel& so many other...

Noteworthy Contributions : Jan'15 – Feb’19

Mainly responsible for Design, Installation, Commission, Testing & Operational & Maintenance activities to maximise the availability of plant and machinery, mainly include HT Yard, Panels, Transformers, LT Distribution, HT Induction Furnace, AOD ( Argon Oxygen Decarbonisation), VOD ( vacuumed OD), LRF ( Ladle Refining Furnace), PLC Based Forging press, Air Compressors, Pump House, DG Sets, Shot-blasting, Power drill & Lathe m/cs etc.

GAMMON INDIA LTD. CBD PROJECT at Bhopal asEngg. Head Projects for MEP

A well known organization in executing big Projects all over the world, engaged in 3000 Crore CBD Project consisting Residential & Commercial buildings, 5 Star Hotel & Malls at central Location of Bhopal.

Noteworthy Contributions : Feb'14 – Dec’14

Independently responsible for Design approvals / modifications and in time execution as per design.

Vendor development / Sub contract finalization, estimation & costing, Work orders issuance, execution as per the work orders, Billing & Payments.

Maintenance of all the plants & machineries being utilized in Project.

TRIDENT LTD.Budhni Unit, Near Bhopal, M.P. as Head – Engineering Utilities.& Projects

One of the Fastest growing, progressing for TPM – JIPM Award(TOTAL PRODUCTIVE MAINTENANCE ) with Total Assets of Rs. 10000 Crore, with a vision of Rs. 15000 Crore by year 2015, manufacturing cotton based Export Quality Yarn & threads at various locations in Punjab & M.P.

Noteworthy Contributions : Apr'13 – Dec’13

Independently responsible for MPEB 132KV incomer Supply ( Express Feeder of 9.4 Km ), Switch Yard Maintenance &Liasoning jobs, Power Distribution at 11KV, thru 4 Nos. Of Substations, LT Panel Control including Safety devices, 1500 KVA D.G Set, 5000 CFM Compressors, Pump House, R.O. Water supply etc.

Successfully completed the Intake Well Project within 4.5 months to bring water from Narmada River ...

Preventive & breakdown maintenance of process plant having state-of-art technologies incl. Condition Monitoring.

Played a key role in Engineering design of upcoming projects for 2.15 lacs spindle & Open end

Modified Energy Monitoring System based on Section wise & Machine wise Meter Readings & enlighten the Energy Conservation project by 13.2 % reduction in energy consumption.

INDORAMA SYNTHETICS INDIA LTD.Butibori Unit, Nagpur, Maharashtra as AGM– Electrical.

An ISO 9001-9000 Company with Total Assets of Rs. 2000 Crore manufacturing Quality Synthetics Yarn Under the License of E.I.Dupont De Nemours and Company, USA).

Noteworthy Contributions : Jan’11 – Mar’13

Independently responsible for the MSEB 220KV incomer Supply Switch Yard Maintenance &Liasoning jobs, Power Distribution at various levels like 33KV, 11KV, 6.6KV & LT Panel Control including Safety devices.

Hands on Experience on Continuous Process HF Drives, UPS, PLCs, Power Supplies along-with online Changeovers.

Preventive & breakdown maintenance of process plant having state-of-art technologies incl. Condition Monitoring.

Played a key role in developing in-house repairing of defective Electronic Spares Parts & PCBs for AB Inverters, PLC Modules & Power Supplies etc. Saving Appx. Rs. 100000 /- P.A. for the Organisation.

Developed Energy Monitoring System based on Section wise energy consumption thru Meter Readings.

ROOP POLYMERS LTD,Sohna Unit, Gurgaon, Haryana as Sr. Manager – Projects & Maintenance,

An ISO 9001 company, set up in 1973 with avision of being number one in the vendor list ofMaruti Suzuki, thereafter branched into OEM manufacturing for Rubber parts both extrusion and injection moulding for Auto Industry.

Noteworthy Contributions : Apr’09 – Dec.’10

Demonstrated excellence in managing complete erection & commissioning of 1 man controlled 80 Mtr. long fully automatic PVC & Rubber Co-Extrusion Machines bought from U.S.A (Davis Standard make ).

Holds the distinction of carrying out complete overhauling, retro-fitting, design & modification as per the requirement in Hardware & PLC Software including all the safety interlock, etc.

Successfully carried out preventive & breakdown maintenance of running plant having state-of-art technologies.

Repaired APFC Meter & obtained rebate of Rs. 25000 /- P.M. from HSEB resulting inreduction in Electricity Bill upto approx. Rs. 1.2 Lakhs per month..

Played a key role in developing in-house repairing of Electronic Spares Parts.

Developed Excel based Energy Monitoring System based on Section wise energy consumption thru Meter Readings.

SHREE SHYAM PULP & BOARD MILLS LTD.,Kashipur, Uttarakhand as Sr. Manager – Projects.

An Agro based Paper Manufacturing Organization …

Noteworthy Contributions : Nov’08 – Apr’09

Played a pivotal role in developing and effectuating PMS (Preventive Maintenance Schedule).

Successfully carried out the automation of manufacturing processes using ERP.

Supervised Costing, Vendor Development & Ordering of New Combustion Digester (CD) to increase the productivity from 200 T per month to 350 T per month.

Designed new platforms & Warehouse shades to prevent raw material from Wind, Rain & Sun.

Handled instrumentation & PLC related activities for completion of upcoming projects within specified time limit, including market search, raising quotations, vendor development, follow-up, negotiation, procurement, evaluation, designing, erection, execution, commissioning and on spot modification.

ELECTROLUX INDIA LTD.,Warora (Near Nagpur), M.H. ( Earlier Voltas Limited ), as Manager Maintenance

A Well known Leader in Refrigerator Manufacturing (Home Appliances Business Division)

Growth Path

Jul’94 – Oct’96 Senior Engineer Maintenance

Oct’96 – Oct’98 Assistant Manager Maintenance

Oct’98 – Dec’02 Manager Maintenance

Noteworthy Contributions : Jul’94 – Dec’02

Managed complete predictive, preventive & breakdown maintenance activities for all the sections including:

NC, CNC & PLC operated Latest Technology Fully Automatic Machines in Compressor Plant.

PU Foaming Machines, Thermoforming Machines, EOT Cranes, Plate & Over Head Conveyors.

Sheet Cutting Machine, 100 Ton Press Machines, Thyristor Controlled Spot Welding & MIG Welding Machines.

Installed 82 Nos. of IBM Computers within just 1.5 months for computerization of the total plant as the first step of Paperless Office & System.

Successfully installed APFC Monitoring System and attained rebate of approx. Rs. 50000 /- per month.

Organised training for workers & staff on Safety, Maintenance Systems&Problem Solving Techniques.

PRECEDING ASSIGNMENTS

HOTLINE GLASS LTD., Malanpur (Near Gwalior) as Manager Maintenance - Dec’02 – Oct’08.

SUPREME INDUSTRIES LTD., Malanpur (Near Gwalior) as Senior Engineer Maintenance - Jul’92 – Jul’94

BAJAJ TEMPO LTD., Pithampur ( Indore ), M.P. as Shift In-charge / Maintenance Engineer - Aug’87 – Jul’92

SCHOLASTICS

EMBA from National Institute of Management, Mumbai with A Grade in 2007.

B.E. (Electrical / Electronics Engineering) from Vikram University, Ujjain, M.P. with 1st Class marks in 1987.

Gold Medalist, attained 1st Position in M.P., in High School Board Examination, Board of Secondary Education, Bhopal M.P. in 1981.

IT SKILLS

Windows Operating Systems (95, 98, Me, 2000, XP, Vista, Seven, Eight, Ten & Windows 11 etc.).

MS DOS, MS Office (95 to 2022), MS Project, ARCHI-CAD, AutoCAD, LAN, Internet, Outlook & other Mailing Systems.

Computer Hardware, Assembling, Formatting & Software applications, Installation / Commissioning / Repairing etc.

OTHER ACHIEVEMENTS

Professional Orchestra Player, Active Stage Player, Volley-Ball Captainship.

ISO Audits, Documentation / Procedures, OHSAS, TPM Knowledge.

Industrial Safety Committee Secretary Post Holder.

PERSONAL DOSSIER

Date of Birth : 5th July 1966

Present Address :114, “KRISHNAGIRI”, Abhinav Regal Homes, Awadhpuri, Bhopal – 462022, M.P.

Permanent Address : S/o. Lt. Dr. K. C. Sharma, 73, Sindhi Colony, Lashkar, Gwalior – 474 001, M.P

Passport Number : Available

Driving License No. : Available

Aadhaar Card : Available

Voter ID Card : Available

PAN Card : Available

ATUL KUMAR SHARMA.

TECHNICAL PURVIEW

Demonstrated excellence inProjects, Installation, Commissioning, Try outs,Designing, Modification,Preventive, Predictive & Breakdown Maintenance of various equipment

Electrical / Electronics - Power & Control Circuits Designing, Repairing & Modification including PLCs Automation Software

Electronic Circuit Boards in Productive machines - Repairing / Designing including DC & AC Variable Frequency Drives

Special Purpose Machines, Fully Automatic, Semi Automatic etc. with all Logics

Conveyors, EOT Cranes & Lighting

220 KV HT Yards, Panels, Substations, Circuit-Breakers, Transformers, DG Sets, LT Panels

Utilities Including Air Compressors, Intake well, Pump House, Water Softening Plants, Bore-wells, Chillers, HVAC & H Plants

Computer / Laptop Applications / Hardware & Software Microsoft / Lotus mails, Internet & Intranet

ISO / 5S / TPM activities PM Piller Head



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