RAMAKRISHNAN MOORTHY, DME
**********@*****.*** 19/8, Meenatchi street,
First Floor, Sudhanthira Colony. Tambaram Sanatorium. Chennai -600047.India.
SUMMARY:
Dedicated operations and manufacturing leads in machining process who excel at using proven methods and cutting-edges technology to successfully cut costs stream line operations and increase productivity assertive and enthusiastic, with extensive knowledge of process optimization and unsurpassed worth ethics.
TOTAL YEARS OF EXPIRENCE: 15 + in cnc machines shop. 8+ years’ experience in Mastercam software programme.
New product development
Repair and reconditioning in Rotating equipment’s
Die mould
SOFTWARE SKILLS: Mastercam2023,, Microsoft office.
Mill 2D and 3D,Lathe + C Axis,Turn Mill Five Axis
Productivity +
Manual programme.
INDUSTRY DOMAIN: Oil and Gas, Power sector, Aerospace, Automobile and Medical
SHAPE MACHINED: POCKET MILL, THREAD MILL, TURUN, RING GROVE, CONTOUR,
3D ROUGH AND FINISH, DRILL, TAP, BORE,CONTOUR, TAPER MILL CIRCLE .HELICAL MILL
AREA MILL, DYNAMIC MILL, BLEND MILL.
UNC, UNF, NPT TAP AS PER API STANDARD.
MATERIALS : AEROSPACE ALUMINIUM,CAST IRON,MILD STEEL,INCONEL, BRASS,COPER
STAINLESS STEEL, 4130, 4140
CNC MACHINES CONTROLLED & WORKED BY MACHINIST
S.NO
MACHINE TYPES
CORE PARTS MACHINED
1
DOOSAN –VMC,HMC
FLANGE,VALUVE,BONNET
2
DOOSAN-HBM
INTERMEDIATE FLANGE,BOP
3
TOSHIBA R16-HBM
ANNULAR BOP,FLEX JOINT
4
HASS VF2, MULTI AXIS
AEROSPACE COMPONENTS
5
MITSUBHISHI,BFW
3D CORE FOR MOLD WORK
6
GE TREVISION
CHRISTMAS TREES,GATE VALUE
7
HITACHI SEIKI
WIND MILL- HUB GAMESA
CARRIER ACHIEMENTS:
Excellent technical blue print & cad /cam reviews in precision engineering machining process.
Apply dynamic strategy in 2D &3D program to complex design and simulated by master cam software.
Prepare Cost estimation for Quotation. Design fixtures and tool & die.
Skilled in shaping various materials such as Stainless steel and Inconel.
Control production engineering department & man power.
Receiving Customer Drawings & study the feasibility of new products as per customer requirements.
Process sequence planning.
Preparing operation cycle time, Tooling & gauging list preparation.
Preparing machining cost, Tooling cost and tooling budget estimation.
Machine selection, Commissioning & capacity planning.
Process drawings-(Stage drawing) preparation.
Designing of Jig & Fixture and Special tool drawings.
Preparation of CNC program in Cnc turn, Turn mill, VMC 4th and multi axis, HMC-DMG-Siemens control system and VTL-Toshiba -15T-Fanuc control system.
Process prove out and process cycle establishment –Qualification, VTL Turning, VMC, HMC and HBM machining, RDM, De burring, Pressure testing, Washing.
Tech review document preparation and discussion with customer and freeze the review concern. Identification of new supplier and process prove out at supplier end for OSP process.
interacting with customer during all stages of product development
PPAP documentation preparation and PPAaP lot submit to customer.
Prepare work instruction and standard operating procedure-(SOP) of every process stages.
Training awareness about machineries and operations to
SIGMA ENGINEERING WORK LLC.(01/07/2022 TO TILL DATE)
Designation : Estimation engineer-machining programmer
Report to : manufacturing manager.
ASWAN INTERNATIONAL ENGINER.( 01-11-2021 TO 15-04-2022)
Designation : cnc programmer
Report to manager.
MASTERCAM INDIA PRIVATE LTD. PUNE (02-05-2019 to Till date)
Mastercam is a leading cad/cam software solution
used in industry and education. Designation: Sr.Application Engineer
Reported person: Technical Director
ROLL : prove out the machining parts as per the customer request.
Axis control: mill 3d, turn mill and multi axis
Responsibilities: software installation and training to the customers, prove out the component.
Bench mark Achiements:
Reduce 50% cycle time in core parts use dynamic strategy.
Mastercam software training given in IIT Chennai.
METAL FORMS PRIVATE LTD.CHENNAI.
(28-05-2015 01-05-2019)
Designation: NPD –Assistant Manager CNC
Reported person: DGM
Responsibilities: prepare program, setup and sop and cost estimate as per drawings requirements.
SAFE TEHNOLOGY .CHENNAI
(28-2-2012 to 05-04-2015)
Designation: Sr.Application Engineer
Reported person: proprietor
Responsibilities: Make cnc program through mastercam, support on-line and off line to the customer support for new projects.
OIL STATES INDUSTRIES ASIA PACIFIC PRIVATE LTD .SINGAPORE.
(16-06-2011 to 09-12-2011)
Designation: Senior CNC machinist.
Reported person: workshop supervisor
Responsibilities: Hmc, hbm Set up and programme the cnc milling and boring machines.
MTQ CORPORATION LTD .SINGAPORE.
(28-02-2009 to 08-02-2011)
Designation: cnc machinist Reported person: supervisor
Responsibilities: vmc And hmc, setup and programme for the Repair and recondition the Blow out preventer in rotating equipment’s.
ROHAG SINGAPORE PRIVATE LTD. SINGAPORE.
(26-09-2006 to 24-09-2007)
Designation: cnc machinist Reported person: supervisor
Responsibilities: HMC, setup and programme for the Repair and recondition the Blow out preventer in rotating equipment’s.
APPASAMY OCULAR DEVICES PRIVATE LTD.PONDICHERRY.
(05-05-2003 to 05-06-2006)
Designation: cnc machinists Reported person: supervisor
Responsibilities: setup and operate the vmc.
Education :
DME : 1998-2001 first class .67%.
Muthiah polytechnic chidambaram.
SSLC : 1997-1998,distinction .81 %.
Mahathma Gandhi High School.
Villupuram.
PASSPORT DETAILS:
Passport number: K7892899
Issued date: 17-01-2013
Expiry date: 16-01-2023
Issued place: Chennai.