Quality Manager Inspector

RESUME FOR ASHRAFF ESSOP HOOSEN

Email: ****************@*****.***

Location: Amanzimtoti, Durban, KwaZulu Natal Contact Number: +27-76-359-**** / +27-63-639-****

OBJECTIVE

An experienced and dedicated Quality Manager who has successfully managed several Multi-Discipline projects within the Petrochemical and Gas sector. The ability to manage people and personalities within various types of organisations. A highly motivated individual that thrives on skills development and acquiring further knowledge in the various facets of construction and engineering that is very hands on. Seeking to add value within your business.

ACADEMIC QUALIFICATIONS

Course Description

Qualification

Year

NQF Level 4 – Business Management

Certification

2013

South Africa Welding Institute –

Welding and Fabrication Quality Inspector

Certification

2014

Quality Management Systems - ISO 9001 (SABS)

Certification

2011

API 653

Exam Outstanding

SKILLSET

Microsoft Office (Package)

Materials & Handling

Welder Procedure Qualifications

Welding Procedure Summary (Welding Processes)

Internal & External Auditing

Vendor Assessments & auditing

ISO 3834-2 - Quality Requirements for Fusion Welding of Metallic Materials

ISO 9001 - Quality Management Systems

ASME 2, 5, 8, 9; API 1104, 570, 571, 650, 653; SANS 347, SANS 1200, SATCC, AWS, EN etc.

SANS 347 – Categorization and conformity assessment criteria for all pressure equipment.

Data Book/System Packs/Work Packs

Document Control Systems

Customer Satisfaction

Piping Systems

Mechanical – Petrochemical, Paper Mill, Mining etc.

Structural Steel

Above Ground Storage Tanks

Non-Conformity of Products

Customer Satisfaction

Manufacturing of Fast-Moving Goods

Report Writing

Piling

Soil Cement Stabilization

Concrete Works

EXPERIENCE

NCI Engineers and Consultants, Petromoc, Cabo del Gado, Pemba

Project Site Agent

April 2022 to March 2023

Value : 16 Million Dollars

Project Pemba Fuel Terminal Upgrade

Project management consultant for Petromoc managing all contractors, inspections, and acceptance of works from fabrication to ready for commissioning.

Review and approval of all contractor’s documentation according to Client specification, code and relevant standards.

Manage all contractors onsite during the construction process, inspections and sign offs and design.

This project includes 2 x API 650 Tanks

Jet Piping – Fabrication, Installation and Testing

Diesel Piping - Fabrication, Installation and Testing

Unleaded Piping - Fabrication, Installation and Testing

Civil Works – Layer works, piling, concrete works, bases, architectural and roads.

Structural Works – Tank staircase and wind girder, Loading arms, Inspection gantry.

Mechanical Works – 4 x Pumps, valves

Instrumentation

Electrical

Review of all Non-Destructive Reports

Witness of Troxler and DCP testing

Commissioning of all systems.

Fire and Foam Water tanks and piping

PROFIBRE PRODUCTS, New Germany,

Pinetown

Quality Supervisor

February 2021 - Current

Manufacture Products for :

BELL Equipment Mine Dump Trucks

Alstom Gibella – Prassa : All train seats and control panels

MAN Buses

Amarok OEM Parts

Siemans

BELL Small Parts

Manufacture Profibre Stealth Caravan

Key Duties:

Responsible for Co-ordination of 5 QC Inspectors & SHE Administrator across all value streams

Liaise with all customers to ensure good client relationship

Conduct regular client visits

Internal audits as per audit plan on all value streams

Conduct external audits on all vendors

Conduct recurring quality meetings via Microsoft teams – Agenda NCR’s & Quality Issues

Responsible for conducting investigations with production management to establish root cause of client non conformances and close out.

Responsible for document/drawing management

Responsible for the upkeep of the company’s integrated management system and ISO 9001 2015 certification

PDCA, Perieto Analysis, Corrective Actions, ISHIKAWA and 8D reports

Responsible of STEALTH Caravan And BELL Warranty Claims

Responsible for Daily, Weekly and Monthly Reports

Improve & implement current Works Instructions, Inspection and Test Plans & Standard Operating Procedures to ensure efficiency, eliminates risk and ensure a better quality product

Responsible Welding Co-ordinator for all welding at Profibre

My duties are not limited to the above as daily I have many unexpected challenges that arise that Requires your focus and attention. Challenges that require immediate close out to ensure customer Satisfaction and also improvement to our in process inspection and production process. The business is Fast pace and requires delivery to our clients each week that requires being meticulous and to be able to

Be confident and make analytical and accurate decisions.

MELS Construction Lda. Beira,

Mozambique

Project Quality Manager

July 2018- December 2019

Value : 11 Million Dollars

Project – Mediterranean Shipping Company (MSC) – 12 000m2 Tobacco Warehouse Storage Facility.

Earthworks, Concrete, Structural Steel, Mechanical, Piping, Electrical and Architectural Key Duties:

Coordinate and manage all subcontractors onsite.

Coordination and Implementation of project weekly/monthly meetings.

Generate and submit monthly progress reports to client on overall progress for all disciplines.

Review and Approval of all subcontractor quality deliverables.

Coordinating of all inspections and ensuring timeous progressive approvals.

Management of defect registers.

Ensuring Site diary is completed and signed off.

Maintaining Non Conformance Register.

Auditing of all subcontractors/vendors

Submitting of all Field Engineering/Technical Queries

Ensuring all work is performed and completed as per client specification, code and standard.

Signing of all Subcontractor Data Books as per approved disciplines.

Coordinating site based inspections to client for final inspection and handover.

Coordinating final Mechanical, Practical, Electrical Completion sign off for Final Handover.

Management of copying and scanning the entire site based data books for handover.

Key Achievements:

Successfully completed this project despite a huge setback of 3 months due to Cyclone IDAI in March 2019. The Warehouse structure was at 80% completion an 50% of this was destroyed in the cyclone. The structural steel had to be fabricated in Dubai and be shipped. Damage to site was not limited to this but to concrete panels, earthworks (stabilised layers) and architectural, regardless of the cyclone the project was successfully handed over to an overjoyed and happy client within time.

NCI Engineers & Consultants

Quality Management

2009-2010

Consultant

Various Project Tenders

Compilation of Project Specific documentation

Review/Approve Subcontractor quality deliverables.

Respond to subcontractor queries and site instructions.

Fabricon Pipe and Labour Hire

Quality Inspector

October 2015 – Oct 2016

Engen IVB - Island View Durban S.A: New Multi Product Pipeline (NMPP) Engen IVB – Island View Durban S.A: Back of Berth (BOB)

Engen IVB – Island View Durban S.A: Tank Modifications Key Duties:

Materials Identification and verification.

Liaise with third party inspection for all statutory inspections and sign off.

Conduct fit up inspection for release for welding.

Coordinate all non-destructive examinations as per client requirement’s.

Ensure all work complete is as per approved construction drawings.

Liaise with client and attend weekly client production meetings.

Compile and review of all data packs.

Compilation of all hydro test packs.

Release for hydro testing with client and third part representative.

Final handover and acceptance to client.

Generate all “as built drawings”.

Key Achievement:

Back of Berth Project handed over on time to client.

Group Five Oil and Gas

Head Office QA/QC Coordinator and Site Project

Manager

April 2009 – November 2015

Head Office Coordinator Key Duties:

Prove support to the Group Quality Manager.

Coordinate and oversee quality information for both quality management system (QMS) and and project related.

Coordinate and conduct internal audits to ensure requirements to quality management systems (QMS) as per ISO 9001 and Site specific/based ISO 3838-2.

Maintain all site-based tracking sheets (Work packs/Test packs)

Represent Quality during periodic client progress meetings.

Maintenance and upkeep of the ISO 9001/ISO 3834-2 Standard.

Ensuring the integrated quality management systems is up to date with all latest revised/updated documents, this includes electrical and instrumentation.

Maintaining all head office/site registers, NCR’s, concessions, customer complaints, audits, etc.

Supervise and assist document control and archiving at head office.

Maintaining site support for all maintenance contacts and projects.

Generating quality packages for the estimating department for tender submission.

Developing all project specific quality deliverables for submission and approval prior to project start up.

Above storage tanks (Construction & Maintenance) – Inspection and developing of all relevant tank construction documentation, forms for inspection purposes.

Reviewing of all subcontractor documentation.

Compile monthly/quarterly reports.

Compile management review reports.

Group Five Oil and Gas

Quality Manager

Feb 2014 – Oct 2015

Construction of Transnet TM1 NMPP Group Five Trotech Joint Venture Tanks (Erection of 8 X API 650 Above Ground Storage Tanks)

Group Five Oil and Gas

Quality Manager

Nov 2013 – Jan 2013

Engen Back of Berth (BOB)

Group Five Oil and Gas

Quality Manager

July 2013 – Nov 2013

Petro SA Shutdown – Mosselbay

Group Five Oil and Gas

Quality Coordinator H/O

2013

Engen – NMPP Feeder Line Project Phase 2 Piping

Group Five Oil and Gas

Quality Coordinator H/O

2013

Engen – NMPP Feeder Line Project Phase 1 Piping

Group Five Oil and

Gas

Quality Coordinator

2013

Transnet Terminal 1 & Terminal 2

NMPP Pipe Lines

Group Five Oil and Gas

Quality Coordinator

2011 – 2012

SASOL Alrode - Design, Fabrication and Erection of 6 x Fuel Storage Tanks

Chevron Shutdown – Cape Town

TOTAL SA Polokwane – Construction of new 1000cm3 Petrol Tank

TOTAL SA Origstadt – Construction of new 1000cm3 Petrol Tank

Kentz (Pty) Ltd.

Quality

1998 -2007

Various Shutdowns at Sasol, Engen, and Sapref Refineries

Various Projects Moma Sands, Mozambique/ BCL Mines Botswana/Mondi Kraft, Richards Bay/ Huletts Aluminum (Pietermaritzburg) S6 Cold Mill & Hot Mill/ Jordan Bromine Limited, Dead Sea Jordan (UAE), Sasol 1 Poly Plant Midlands Site.

References :

Dalian Naidoo – Profibre Quality Manager – 083-***-****

Wynand Senekal – CEO Mels Construction Lda. (Mozambique) - +258-**-***-**** Deon Lazeras – Projects Director NCI Engineers – 084-***-**** / +258-**-***-****

Carl Manto – Fabricon Pipe & Labour Construction Manager – 073-***-****

Cade Morgan – FabriconPipe and Labour Alternate/Project Director – 083-****-*** Elvis Pillay – Likusas/Kentz/Group Five Quality Manager – 083-***-****

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