Plant Manager Time Delivery
Resume:
JESÚS JAVIER DEL VALLE El Paso, Texas. *****.
***********@*******.***
SUMMARY
Bilingual, (Spanish/English) US Citizen, home base in El Paso Texas with over 30 years of experience in the Automotive and Manufacturing Industry, Building from the Ground plants and new SOP’s (5) new facilities for Sumitomo Group.
Over 20 years of progressive Operations and Plant Management on: Wire harness mass production, Metal stamping and Forming, Coils cut and length, Laser and spot welding, Assembly, Aluminum stamping., Plastics injection Molding and over molding.
Accomplished experience in Materials, Manufacturing, Production Control, Purchasing, Customer service, World class manufacturing (TOYOTA PRODUCTION SYSTEM) methodologies, it includes Toyota systems, Lean Manufacturing, Kaizen Six Sigma 3P’s, VA/VE, AOP, LRP, Proven skills with implementation of new programs focused on improvement and reach Quality, Cost, and Productivity. Excellent tracking record of: On time execution, Quality standards for Costumers. Cost Savings, Safety and Budget control
PROFESSIONAL EXPERIENCE
Interplex Mexico General Manager. Up today
In Charge of (Guadalajara, Mex) GDL, with 2 plants with more than 800 associates, we are a provider of multi-technological solutions. Headquartered in Singapore, with 25+ locations across 13+ countries, with 2 power teams: Interplex Product Development (IPD) & Technical Innovation Centers (TICs).
Achievements- 75% of automation processes implemented, Head count reduction 42%, Sales improvement from 1.4M up to 3.0M monthly, Scrap reduction from 12% down to 2.5%, Customer complaints reduction from 16 down to 0 /month, OTD improvement from 25% up to 96%, SG&A reduction from 14% down to 5%, Full P&L responsibility for (36M) focused on GP & EBITDA increased from 23% up to 56%, from -24% up to 19.3% accordingly. Main customers: Bosch, Brose, Hitachi, Autoliv, Hella, TRW, Honda, Ethicon, Rivian, Lucid. Tesla & BorgWarner
Electronica Dale de Mexico. (Vishay) 2018 - 2020
Operations Director Mexico. (Juarez -El Paso Facilities) 3 plants with over 1,200 associates.
Dale is a market leader in medical, Automotive, Commercial, Military, and Industrial resistor technology. Medical applications, surgical or patient monitoring with a high level of performance, stability, and precision.
Quality and reliability, traceability is maintained for all products. All Dale resistor facilities are ISO 9001, and 14001 certified and selected facilities are also ISO 13485 certified.
Achievements- Moral stability, 360* plant turn around, Full P&L management, increasing revenue by 34% (from 60M up to 80M yearly). Transfer of 196 WSL machines (Welding Solution Laser), Expansion of chip Mobile technology and 18 new aerospace products. Opening of the Juarez Distribution center with 95k sqm to source NA, Canada and Mexico Market. OTD improvement from 57% up to 100%, Gold application lost reduce from 2.3% down to .5%.
CTS Corporation, Plant Manager 2016-2018
In Charge of two plants (Safety Automotive Sensors facilities) in Juarez /El Paso area, General Operation, Sales, P&L direct management with annual revenue (84M) Transfer coordination and new Lines startup. Molding, over molding, Sub assembly areas for internal usage, 28 final assembly lines
2 SMT new machines / lines. Seat belt bucket sensors, wire harness assemblies, Speed Sensors, BTS sensor for safety belts, PCB manufacturing & assembly.
Achievements- reduction of Scrap up to 35% per month, 90% premium freight reduction, Overtime reduction by 95%, increased gross margin for 20%, Customer complains reduction on 82%, Outsourcing services savings for more than 685k dollars on HR Department, Material shortages reduction at 96%. On time delivery get up from 0% to 100%, Visual/Lean concepts successfully implemented at plant tracking and identifying the big offenders on the production floor. 560 associates as DL and 90 as IDL. Our main customers: Autoliv, TRW, GM, FCA Chrysler, American Axel, Tenneco, Ford, Cummins, KS, Takata.
Amphenol-Corporation Monterrey Plant. 2013 up 2015
Multi- site Plant Manager: Konfektion – Electronik, Amphenol Adronics, Tuchel Electroniks
Automotive company leader on Antenna Fabrication, Internal power train wire harnesses and Instrument Panel air bags.
Achievements- Startup operation within 45 associates up to 750 in about 3 years. full P&L management, Yearly sales for (44M) increasing sales on 20% more(53M), No customer complaints, new opening for second Plant in Monterrey and a 3rd one on Central Mexico, with 0.7% yearly scrap rate, one single digit turnover -3%, GM increase from 17% up to 24%..
Mercury de México. Saltillo Coahuila. 2010 - 2013
Plant Manager
Shiloh de México. Saltillo Coahuila. 2006- 2009
Plant Manager,
SUMITOMO GROUP (8 YEARS)
*Plant Manager. 1999 -2006
*Production General Manager.
*Materials Manager.
EMERSON ELECTRIC (Controles Electromecánicos de México)
Planner /Focus Factory Manager. 1996 -1999
EDUCATION/ TRAINING
BD, Industrial Engineerig 1991
Universidad Autónoma de Nuevo León.
TRAINING
Master Scheduler Improvement and Techniques Ford`s 8 D`s Manufacturing MRP
Planning and Development of MRP Quality Involvement Management Development
Lean Manufacturing Training Six Sigma Diploma
Additional skills: French 50%, Italian 80%
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