956******* adtty3@r.postjobfree.com Aishwaryam chikali Pune 411062

RAFIK MUJAWAR

ASSISTANT MANAGER POLYMERS

ABOUT ME

Versatile, High- Energy professional targeting challenging assignments in Component Development &Project Management preferably in Automobile industry

LANGUAGES

Hindi English Marathi

SKILLS

PROFILE SUMMARY

Offering 18 years of rich experience in Component Development, Sourcing, Purchase, Materials Management, New Product Development, Project Management, Manufacturing & Quality Assurance in Automobile Industry.

Currently associated with M/s Bajaj Auto Limited, Pune as Polymer Component Development different models in 2, 3 &4-wheeler segment.

Experienced in Polymers & Component Development, Sourcing, Plastic injection molding, Supplier Technical Assistance & development, alternate sourcing, Vendor Development, Pricing, Project Management, Materials Management & VA/VE in automobile polymers parts.

Contributed in projects such as vibration welding inner and outer Assembly Quite Quadra cycle’, an initiative taken for the first time in Indian Automotive Industry.

Nylon fuel Tank made first time in two vehicles for KTM.

Process expert and tooling, cycle time reduction knowledge.

Gear development with tight tolerances and strong process knowledge.

An excellent communicator with analytical, problem-solving & negotiation skills.

ORGANIATIONAL EXPERIENCE

BAJAJ AUTO LIMITED Pune

Assistant Manager - Polymers Jan’2012 – Present

Key Result Areas:

Polymer Component Development for:

Pulsar Models Platform (Two-Wheeler Motorcycle)

Dominor Model Platform (Two-Wheeler Motorcycle)

Avenger Models Platform (Two-Wheeler Motorcycle)

KTM Model Platform (Two-Wheeler Motorcycle)

CT100 Model Platform (Two-Wheeler Motorcycle)

New Scooter Variants Platform (Two-Wheeler Scooter)

80%

New Product Development

60%

60%

Material Management

80%

RE-60 Model Platform _ Three Wheelers (CNG/Petrol & Electric)

Quit Model Platform _ Four-Wheeler Quadra-Cycle (LPG/CNG/Diesel/Petro & Electric)

Conducting initial design feasibility study for ascertaining product & process feasibility & sign- off

Performing tasks such as:

Floating of RFQs, Quotation Evaluation & Comparative Analysis.

Price Negotiation for Tooling, Facility, Gauges & Capacity Enhancement.

Pricing Supplier

Assistance and Development

Capacity Enhancement & Tool Duplications Planning & Negotiation for mentioned 2Wh, 3Wh & Quadra-Cycle Platforms& establishment at Final Business Partner End.

Planning & establishment of Full – proofing & Inter-locks FTG to

80%

Quality Assurance

10%

Process Expert

Injection and Blow Mouldin

meet End Intended Product & Process Quality.

Project Management for mentioned Two Wheelers, Three Wheelers & Quadra-Cycle Project for Polymer Commodity.

Product & Process Quality Establishment before SOP.

Monitoring of ongoing & new product development as CFT member.

ECN monitoring & timely implementation.

Implementation of VAVA proposals.

Tool duplication planning, monitoring & development for obsolete tool life moulds.

Managing:

oCapacity Declaration after PPAP.

oFTR & PSW Sign off along with DR/PPAP Approval.

Providing cost analysis, negotiation & finalization for various products & tools, ECN, VAVE proposal & alternate sourcing.

Ensuring product & process quality establishment for new development as well ECN tooling.

Administering budgeting of product & tooling for new project & capacity enhancement of production models.

Guiding the process of implementing performance measures and standards and tracking and reporting the same.

Conducting periodical performance reviews of team members and address non-performance issues.

Ensure timely risk assessment, monitoring and mitigation.

Implementing Value Engineering initiatives to achieve standardization and reduce costs.

Rendering supplier technical assistance for quality improvement, adherence & consistency and providing supplier training.

Monitoring scope & development of projects to deliver & adhere to First Time Right & Every Time Right norm.

Ensuring on time handover of development part after SOP to Supply Chain Team.

Implementing moulds trails & establishment of molding process during mold development; ensuring development of tooling & FTG as per SOR.

PREVIOUS EXPERIENCE May 2007 – Dec 2012

TATA AUTO COMP LTD. Plastic division export, X as Member production.

May 2005 – May 2007

LIMAX INDUSTRIES LTD. X as Member production.

2004 – 2005

RINDER INDIA LTD. as Member production.

June 2000 – 2004

PRYMID PLASTIC. as Member production.

PROJECTS

Recognized for project titled, ‘Establishing Quadracycle

development of joining by vibration welding.

Blow moulding nylon fuel tank development.

Cycle time reduction in blow moulding by using BMB unit.

Scientific injection Moulding process optimization.

Plastic gear development strong knowledge of development.

Injection moulding selection of machine & spm making knowledge.

New raw material development trials and feedback for R@D for DVP test.

Completed projects as Polymer Component Development Platform Leader for:

3-Wheeler, Electric Vehicles.

Quadri-cycle Electric Vehicles.

EDUCATION

Diploma in plastic Engineering. Govt poly tech Miraj

DECLARATION

I present myself as a well performing professional, extensively Travelled, motivated & confident individual, willing to take up challenges in my profession & seeking employment with an organization that provides opportunities to unleash my potential.

I hereby declare that the above-mentioned data are true, complete and correct to the best of my knowledge and belief.

Rafik Mujawar

IT SKILLS

MS Office (Word, Excel and PowerPoint)

PERSONAL DETAILS

Date of Birth

1st June 1979

Mailing Address

Aishwaryam Chikali Pune Maharashtra Pin 411062

CORE COMPETENCIES

Component Development

Sourcing

Plastic Injection Molding

Vendor Development

VAVE

Team Management

Alternate Sourcing

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