OBJECTIVE: To lead and mentor an existing management team by implementing lean manufacturing techniques and daily continuous improvement activities to guarantee success.
PROFESSIONAL
EXPERIENCE:
Allegiant/Belcan Consulting June 2019-Present
Senior Operations and Maintenance Consultant
Lead assessments and developed bids for various types of Manufacturing facilities throughout the United States (Mainly Aerospace, Automotive)
75% Travel
Operations Manager (EVBP) June 2014–June 2019
Nissan North America (Smyrna)
Responsible for the day to day operations within the Electric Vehicle Battery Plant
Accountable for 17 salaried employees and 150 hourly employees
33% reduction in headcount due to continuous improvement projects
Built a sustainable maintenance program that resulted in a less than 2% BDR
Meet all monthly and yearly KPI’s for the plant 3 years in a row
Achieved CMRP Certification and have continued to maintain for 7 years
Rated above average on yearly performance reviews throughout my entire career
Established a culture of accountability, respect and trust with all employees and work groups
Zero Lost Time Accidents due to Safety being number one daily
Tire and Wheel Section Manager May 2012 – Present
Nissan North America (Smyrna)
Responsible for the day to day operations within the Tire and Wheel Department
Accountable for Production and Maintenance salaried and hourly personnel
3 production supervisors, 3 maintenance supervisors, 1 maintenance engineer, 1 process engineer, 1 quality supervisor, and 33 hourly employees.
Hired and Developed a completely new staff
Implemented TPM throughout the Tire Wheels Area
Implemented Fusion to decrease downtime
Installed processes to eliminate existing quality issues with TPMS psi failures
Director of 2009 – May 2012
Perfect Equipment Inc., Murfreesboro, TN
Responsible for the management of plant operations by directing daily activities consistent with company goals, objectives and policies
Accountable for Manufacturing, Maintenance, and Materials Management
Five distinct wheel weight product lines and distribution to over 2200 OEM and aftermarket customers
20 Stamping presses that produced weights and weight clips
Implemented a manufacturing accountability program that has increased productivity by 25%, improved first time quality by 15% and reduced total processing cost by 20% while utilizing a team approach with common goals and objectives among all management groups
Leading the implementation of automating all manufacturing processes
Headcount reductions of 25% in a two-year time period
Manufacturing Manager July 2005 – January 2009
Perfect Equipment Inc., Murfreesboro, TN
Accountable for the day to day manufacturing processes
Responsible for a team of 6 supervisors and 200 hourly employees
Developed a completely new management staff
Conducted daily operational availability meetings to assure the effective utilization of manpower, machines and materials with the objective being to maximize production output
Maintained a 70%-80% OEE plant wide
Responsible for the planning, moving and reestablishment of all manufacturing and shipping operations to a new facility
Lead Production Supervisor February 2003 – July 2005
Perfect Equipment Inc., Murfreesboro, TN
Responsible for 60 hourly employees
Increased efficiency 15% by implementing lean practices
Responsible for the training and implementation of team concepts
Production Supervisor February 1992 – February 2003
Mahle North America (Tennex Industries)
Responsible for Injection Molding and Stamping Department
15 hourly employees
56 Injection mold machines, one 200 ton transfer stamping press, and assembly equipment
220 ton – 1000-ton presses
Accountable for efficiency gains, cost reductions, quality, safety, and morale
JIT parts for OEM customers
Participated in numerous equipment and manpower analysis for the purpose of implementing standardized work practices and improving process flow
Designed and implemented a kanban system for molding materials
EDUCATION: Middle Tennessee State University, 1990 - 1992
REFERENCES: Excellent references available upon request