PROFESSIONAL SUMMARY:

Overall **+ years of experience in Design & Development, NPD support, Project Management, Manufacturing engineering support and Engineering change management

2+ Years of experience in managing projects from client location at US and interacting with cross functional team members for successful completion of project and also experience in leading a 4+ members team and executing multiple projects in parallel.

Having Product Design, Development, and validation experience in Automobile Powertrain products like Coolant Pumps and Oil Pumps

Having service provide Design NPI’s and ECN/ECR experience in Heavy Machinery projects

Experience in FMEA process and validation

Experience in ECM (Engineering change management) process and activities

Experienced in PDC, injection molds and sheet Metal dies manufacturing process.

Hands on experience using SOLIDWORKS, CREO, Autodesk inventor, Catia and Teamcenter for PLM.

Experience in ASME Y14.5 GD&T standards

Worked closely with the new product launch teams and final manufacturing location to ensure smooth launch and transition of products into the production facility.

TOOL PROFICIENCY:

CAD Tools:

Solid works

Pro/Engineer Wildfire/Creo

Autodesk inventor

Catia & UG basic working knowledge

Knowledge in Analysis Tools:

Pumplinx (simerics) for Flow simulation,

CETOL for Dimension Analysis,

Minitab for Data Analysis

Endurica for linear static structural

Data Management Tools:

Teamcenter for PLM

Basics knowledge of PowerBi

SAP (Product Data management)

MS office suite (Excel, word, power point, MS Projects, Power bi)

EXPERIENCE SUMMARY:

Company Name

Role

From (mm/yy)

To (mm/yy)

HCL Technologies Ltd, Chennai

Technical Lead

06/21

Till date

Onward Technologies, Chennai

Lead Engineer

02/20

06/21

Pricol Corporate services, Coimbatore

Senior Engineer

10/17

09/19

Automotive Robotics India Private India Limited, Chennai

Senior Engineer

04/15

03/17

Infosys BPO Limited, Chennai

Process Specialist

07/13

03/15

Axis IT&T Private Limited, Chennai

Engineer Design

04/11

07/13

Die Tech India Pvt., Ltd., Chennai

Process Engineer

02/10

12/10

PROFESSIONAL EXPERIENCE:

Employer Name

Roles & Responsibilities

HCL Techonlogies ltd.

Role: Technical lead (Medical Devices)

Project-01: Reverse engineering of medical device packaging and handling products

Software tool used: Autodesk Inventor

Project Lead for 3 members team in Reverse engineering project to complete

12 SKUs as scope

Interact with customer to gather the inputs & clarifications

creates design control documents for medical device packaging and handling products to compliance with client quality procedure

Took complete ownership for reverse measurements and 3D/2D model generation using software tool.

Validates final version of drawing and model to client

Completed the Project in stringent timeline with desired quality requirements.

Scheduled customer meeting for Weekly project review and maintain the project deliverables within the timeline as per project plan

Project-02: Mold tool Modification support

Software tools used: Solid works, CETOL, Minitab

Interact with customer to gather the inputs & clarifications

Analyzed and generated Dimension variation analysis (DVA) and stack up analysis report for Part and Assembly levels.

Analyzed and generated dimension variation comparison report for Actual CMM inspection results against drawing values.

Analyzed and generated report for updated Tolerance value for completed Dimension variation analysis (DVA) and stack up analysis.

Investigated and generated report for desired tool modification suggestion based on completed DVA and stack up analysis results to meet client requirements.

Scheduled customer meeting for Weekly project review and maintain the project deliverables within the timeline as per project plan

Project-03: CAPA Executive summary writing

CAPA has been rewritten/summarized (without any contextual changes) for Client-BD requirement.

Total 5 CAPA’s (for Late MDRs not reported on time, Mfg. floor audit NC, QMS process gap NC, Corporate audit NC, Development process issue NC ) summarized as per Client need for FDA audit purpose.

Onward Technologies, Private ltd.,

Role: Lead Engineer (Caterpillar-EDCI)

Complete support on Design engineering related activities and handled 4+ onsite and 6 offshore team members

Team Revenue, Metrics and Delivery as per customer timeline

Liaison between Customer and Offsite team for smooth business transition

Tier-1 supplier SPOC to Customer for project and process requirements

Responsible for Process standards and Technical related Queries

Pricol Corporate services (PCS) Private ltd.,

Role: Senior Engineer – NPD (Auto Powertrain Coolant and oil Pump products)

New-concept design/Build to print design, development and validation of coolant pump and oil Pump projects.

Generated parts list BOMs and provided production cost estimates

Preparation of technical calculation and skeleton layout of the entire pump with respect to the customer demand on system output flow and pressure within envelop size.

Identifies area requiring analysis. Performed design analysis and calculations with accuracy. Follows good engineering practices and develop practical solutions

Develops Timelines, organizes sampling and set priorities.

For new design, DVA protocol development, analyze & summarize results.

Partnering with operations to understand manufacturing capabilities and equipment capacity and ensuring that new products are designed for manufacturing

Technical interface with customer and supplier in all technical matters and maintain contact throughout the project

Preparation of APQP documents like DFMEA, PPAP and related documents

Knowledge on SAP system usage, Wind-chill flows (PLM software) like RFQ flow, ECN flow, Product flow, Pilot release and accessing for design standards, guidelines.

Automotive Robotics India Private ltd.,

Role: Senior Design Engineer (Caterpillar-EDCI)

Using CAD systems to create concept designs, modify existing designs, and provide specifications generally involved in projects throughout the whole production process

Projects handled in ACP to convert. STL scanned Data to Parametric model till analysis approval.

Infosys BPO ltd.,

Role: Process Specialist (Caterpillar-EDCI)

Performs product development activities on assigned projects in accordance with projects design guidelines

Prepares detailed product design layouts and supporting tolerance analyses

Develops detail and assembly documentation to support production release.

Axis IT&T

Private ltd.,

Role: Engineer (Caterpillar-EDCI)

Projects handled 2D to 3D conversion packages and Welding design Packages

Perform 3D modelling (Solid/Surface/Assemblies) and create 2d drawings in compliance with Caterpillar Engineering standards

Assist and interact with the design engineers in NPI and CPI Programs

Generated application drawing for New Products with basic GD&T requirements

Planning, execution, checking and submission of projects in concurrence with the customer’s due date and requirements

Die Tech India Private ltd.,

Role: Process Engineer (Tooling engineer for PDC die mfg.)

Design & Development, mfg. process & project management support Team Member for PDC Dies making Team

New project Design & development support and 1st tryout completed PDC Dies maintenance and correction for auto ancillary components.

Developed Quality Standards, Process Parameters, Operator sheets, Control Plans and Material selection for newly developing PDC die tools.

SCHOLASTICS:

Course

Institute

Year of Pass

B.E Mechanical Engineering (PT)

Dr. MGR University, Maduravoyal, Chennai

2013

Diploma In Tool and Die Making

Nettur Technical Training Foundation (NTTF) – Vellore

2008

HSLC

Sri. VDS. Jain, Higher Secondary school, Tiruvannamalai

2004

SSLC

Sri. VDS. Jain, Higher Secondary school, Tiruvannamalai

2002

Certified in Mechanical design (Pro/E, CATIA And Solid Works).

CADD Centre, Chennai

-

Additional Languages for Communication:

Currently Learning N5 Level Japanese Language (To speak/Read/Write)

References:

References will be provided on request.

Declaration:

I do hereby confirm that the information furnished above is true to the best of my knowledge and belief.

(Selvaganesh Kathirvel)

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