VIJAY MURLIDHAR KALE

Contact No.: +91-960*******

E-Mail: adryk4@r.postjobfree.com

adryk4@r.postjobfree.com

Seeking assignments in Production Operations with a reputed organization

PROFILE SUMMARY

Diploma in Mechanical Engineering with 11 years of experience in:

Production Operations Straightner operation Size setting Familiar with troubleshooting in straightener operation. Familiar with steel grade and straightning pressure required. NDT LEVEL 2 Quality Assurance 7 QC TOOL Cost Reduction Activities SIX SIGMA 5S WIP MANAGEMENT LINE BALANCING KAIZEN TPM Manpower Management

Presently associated with ISMT Ltd., Baramati as Executive Engineer in PQF Finishing, ismt Ltd baramati is world class seamless tubes manufacturing company. skilled in straightener operation regarding size setting and various trouble shooting associated with day to day operations. in handling the production operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources. Expertise in handling production activities involving resource planning, in-process inspection and co-ordination with internal / external departments for timely delivery of finished products. Familiar with the working of engine test cell, 24 hour audit engine & assembly line production majorly in the Automobile industry. In Mahindra Cie CNC & VMC tool setting,operating,camshaft cutting &gear thickness,inner diameter cutting & finishing. CNC grinding.Gear profile checking.

Proficiency in ensuring material availability and zero line stoppage during the shifts. Well versed with SAP MTS module for material planning & production line balancing activities. Conversant with ISO9001, OSHAS, 5S, TPM, MTS, etc. processes to ensure adherence to set quality parameters.An effective communicator with strong people management, coordination and analytical skills.

AREAS OF EXPOSURE

. Leadership skill, Problem solving, Analytical, Communication skill, Team management, Manpower management, Strong interpersonal skill

. Production management, Production enhancement, Production planning, Asset management

.Machine scheduling, Manufacturing management, Material management, Material planning

.Lean manufacturing, World class manufacturing, Customer centric organization

. Seamless tube straightning, End facing,Tube cutting,Tube coating, Tube bundling &packing.

. . Knowledge of inventory controlling and stock taking.

. Inspection of tube by MPT,PT,UT for surface&subsurface detection.

CNC & VMC tool setting,operating, insert change, offset giving, fanuc .

Tool setting parameters,like insert position in absolute method.Tool tip position.cutting angle, cutting height,width,thickness,groving position.cutting inner & outer diameter position.

Gear profile setting like profile thickness, height,width.

Gear profile &thread checking

CNC grinding

Gear hobbing,honning

Application in practices of lean six sigma, poka yoke, kanban,5 s

•. Preparation for Kaizen.

•. Application of JIT,LIFO,FIFO.

•. Container loading check list preparation & feeding in ERP system .

•. Finished goods allocation & Work order diversion .

•. Material allocation in warehouse customerwise & batch wise & entry in ERP system.

•. Loading vehicles as per plan.

Preparation of SMED

Analysis of motion study, cycle time study

Study on Gemba,mura,muda

Worked on minimize non value added activity

Worked on minimize rejection and recovery

Worked on kanban,TPM and lean manufacturing

Worked on material handling and EOT cranes

Analysis of failure mode effect analysis

Planning production schedules for the assembly processes along with resource allocation and machine loading for optimum output

Experience in store keeping.

Experience in logistics and dispatches with document preparation consignment preparation.

Maximization of performance by reducing bottlenecks for high productivity with maximum utilization of men, material & machine

Assessing and rendering recommendations on Overall Equipment Effectiveness (OEE)

Appraising the prevalent production systems/ processes, identifying loopholes if any; undertaking result-oriented measures for alleviating them and documenting the same

Adhering to Quality Systems for meeting the standard requirements of the pre-defined guidelines

Gained sound exposure towards:

oASME spec asAPI5L,API5CT,ASTMA106GR.Bspec,SAE,IS, BS regarding seamless tube application in petrochemical,chemical industry,Automobile,Boiler application.

oIBR,ULTRASONIC, NDT and MAC

oTREAM3A pollution norm

WORK EXPEREINCE

Since April 2021 to June 2021 working with Mahindra Cie gear division on CNC & VMC machine operating with knowledge of insert change, offset giving on fanuc.

Since Sep’10; ISMT Ltd., Baramati (Seamless Tube Producing Company)

Executive Engineer

Highlights:

Served as a inspection of OCTG&boiler tube by MPT,PT,UT method

Efficiently handled the production activity for Straight Tube through Straightener, Facing, Ultrasonic, Tenciling, Coating & Packing

Registered significant cost reduction in fuel consumption by reducing test cycle time for diesel engine performance in JOHN DEERE INDIA PVT LTD

Sound knowledge of ultrasonic testing,magnetic particle inspection,penetrant testing,radiographic testing

Honoured with ASNT NDT level2 certification in MPT,PT,UT,RT

Gained a sound exposure towards the:

oHeat treatment as quenching,tempering,normalizing to achieve property of material

oCold drawing of seamless tube

oHydrotesting,hardness testing&test sample of seamless tube

September’2008 to September’2010; John Deere, Pune (Automobile Company)

TraineeEngineer – Engine Testing & Assembly Department

Highlights:

Played a key role in new model launch of Krish Tractor

Conducted various testing activities 24hours audit engine &performance checked

Instrumental in tapping the setting activity before testing engine which results in low tappet noise& correct power setting the same is also easy makes it easy toidentify any noise from engine

Honoured with the Best Suggestion Award

Involved in the Activity of material loading,consignment preparation,work order view,run view,shipping mark&other activity for export dispatches of material

EDUCATION

. Post graduate diploma in business management operation management from Welingkar Institute of Management Mumbai in 2017

Diploma in Mechanical Engineering from Government Polytechnic, Khamgaon in 2008

. ASNT NDT level2 in MPT,PT,UT,RT

PERSONAL DETAILS

Date of Birth : 22nd June 1986

Languages Known : English, Hindi & Marathi

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