Qc Engineer Inspection

CURRICULUM VITAE

Name :

B.SENTHILKUMAR

Designation :

QC ENGINEER

Nationality :

Indian

Date of birth :

December 11, 1978

Education :

B.E, Mechanical (1997-2001), First Class.

Jayaram College of Engineering and Technology, Trichy, India.

Passport Number

: Z6043720, Date of expiry: 24/02/2031

Personal Email ID: **********@**********.***/***************@*****.***

Contact Number /Whatsapp Number : +91-975*******

Skype ID : senthil.kumar2210

CAREER SUMMARY:

Having versatile experience in the field of Quality Assurance & Quality control and My working experience has covered welding, piping, NDE Inspection activities in onshore oilfield industry, petrochemical refineries, Oil storage facilities, and Power plants, construction activities i.e.:

Overall 19 years' experience in Welding Piping Inspection Quality Assurance Quality Control Shop Fabrication hydro Testing Audits Technical Documentation.

Gulf 7.1 years of extensive experience in Onshore Effluent water treatment project and Oil & Gas Refinery industry and petrochemical Industries project in Middle East.

Been leading the project team from the position of Sr.QA Engineer (3.4 years), with carried-out quality audits to focus on co-ordination of Engineering, Procurement, and Contract and Site activities/PMC.

Conversant with Codes & Standards like ASME,B 31.3, ASME Sec V, ASME Sec VIII, API1104, ASME Sec IX, AWS D1.1, WPS and PQR as per ASME Section IX; inspecting fit-ups and welding as per client’s specifications/ASME B31.3

Following of welding as per approved and proper WPS; baking and storage of welding consumables, storage & usage, materials as per ASME Section II–A, flanges& fittings ASME B-16.5/B-16.47/B-16.9/B-16.11, welding consumables as per ASME Section II – C

Familiar with KOC standards, Qatar petroleum and PDO,QATAR GAS requirements and standards.

Project CV Approvals :

KOC approval letter ref No: 14050642-KD-L-00244 Dated: 04.Aug.2015. (For Sr.QA Engineer Approval).

QATAR GAS mail approval Dated: December 16, 2021. (For QC Inspector Approval).

Technical Credentials:

Trained & certified on NDT Level-II in (PT, MT, UT, RT,RFI &VT)

AWS-CWI (Certified Welding Inspector ) Certificate No:13073121 Valid up to Jul/01/22

AWS-SCWI ( Senior Certified Welding Inspector) Certificate No:19120118 Valid up to Dec/01/2022

CWB Group –Welding Specialist Mark ( Credential ID: WSM100761)

Painting Inspection (Basic level ) Certificate No: IQC/PI/2007/01

ISO 9001:2008 Certified Lead Auditor Approved By IRCA-UK Certificate No:105504,

ISO 9001:2015 Certified Lead Auditor Approved By IRCA-UK Certificate No:UDN:134929

Registered QMS Lead Auditor ( IRCA Membership number/Certificate Number:6024216

Software Proficiency:

Effective work experience in MS-Excel, Word, etc.

Area of expertise:

Auditing, Piping Inspection, Welding Inspection of construction activities and Oil & Gas, Power Generation Industries.

Shut Down Projects:

Regenerator shutdown project L&T ECC at CPCL site.

Orifice chamber shutdown project L&T ECC at CPCL site.

CPCL shut down project for Flare piping & culvert piping.

Oman Oil & gas refinery Orpic shut down. (M/s Descon SAP No:108470)

QATARGAS for Suction Drum equipment /Piping.(M/s QCON No: ST 34560)

QATAR GAS for Helium shutdown.(M/s QCON No: ST 34560)

CAREER HISTORY:

Freelancer-(May’22-Till date)-India.

Project 1-Vendor Inspection/On-going Projects

Designation :( Senior Inspection Engineer/Lead Auditor)

Responsibility and achievements:

Third party Inspection was carried out-project specifications and code requirements.

Accountable for Inspecting for Welding/Painting inspection, structural requirements & also for the Inspection of Piping works & pressure vessels, raw materials and finished products from suppliers/ vendors, structural steel raw materials, welding, fabrication, testing and construction activities.

Established WPS / PQR to meet project requirements

Performed inspection of piping works, pressure vessels, raw materials, finished products, structural steel raw materials, etc.

Qatar Engineering & Construction Company W.L.L(QCON)-( Jan’22-Apr’22)-QATAR

Project 1- Train 6 & 7 South, Shutdown for Suction Drum Equipment/Piping (Qatar Gas).

Project2-Helium south, shutdown.

Employee ID:ST 34560

Designation: QA/QC Inspector

Responsibility and achievements:

Initially Inspection & Test plan is submitted to client and approved.

QA/QC Inspection report-QIR received from client.

Welder qualification test is carried-out & approved by client.

Welding M/C and Oven & Instruments are verified as per approved procedure No:LTC-G115-15-QM-PRO-001

Welder matrix are verified at site ( Day shift & Night Shift)

Carry Out Inspection to Welding of Stiffener Plates, Support Angle, Bolt Angle and Rim Plate in Suction Drum.

Monitoring Installation of Reinforced Gas Distribution Plate in Suction Drum.

Finding Cracks after Refractory Removal on the BSR (Bed Supporting) and Support Clips Welds.

Carry Out Inspection to Prepare the Groove/Bevel at Crack Removed Location.

Carry Out Marking for Cutting on the Vortex Breaker Support Angle at 50mm above from the Bottom Dome Surface.

To carry out all Fit-up and welding inspections as per approved welding procedure, ITP and drawing.

Detecting unacceptable trends in welding and performance and initiating corrective action.

Witnessing N D Tests and reporting as per the project requirements

End of the day handover job to other shift in charge.

Freelancer-(Jun’19-Dec’21)-India.

Project 1-Vendor Inspection/On-going Projects

Designation :( Senior Inspection Engineer/Lead Auditor)

Responsibility and achievements:

Third party Inspection was carried out-project specifications and code requirements.

Accountable for Inspecting for Welding/Painting inspection, structural requirements & also for the Inspection of Piping works & pressure vessels, raw materials and finished products from suppliers/ vendors, structural steel raw materials, welding, fabrication, testing and construction activities.

WPS / PQR / WQT Testing was Conducted with the witness of Third Party Inspectors.

Performed inspection of piping works, pressure vessels, raw materials, finished products, structural steel raw materials, etc.

Project quality plan, field quality plan, and quality objective for the project as per ISO requirements, Carried out Inspection of Piping works & pressure vessels, raw materials and finished products from suppliers/ vendors, structural steel raw materials, welding, fabrication, testing and construction activities.

Dodsal Engineering & Construction PTE Ltd (OIL & GAS) – (Dec’15- May-19)-Kuwait.

Project 2- Effluent Water treatment and Injection Plant (EWTIP Project) Project No; EF-1761, Contract No: 14050642-NK KUWAIT.

Employee ID: 806601

Designation :( Senior QA Engineer (Audit & Systems)

Responsibility and achievements:

Coordinating PMC inspection activities. Preparation and submittal of Quality Control Procedures/Method statements/ITP etc.

Preparation of Quality Control Plan/ Work instructions/ Inspection Test Plans based on approved arrangements.

Conduct External Audits on Sub-Contractor System/ Process.

Adhered to the Inspection & Testing Plan for projects and coordinated with QA/QC, Client & Staff for structural steel fabrication & erection works, Piping works, Pipeline activities, pressure vessels.

Providing technical assistance and advice to Project Team on inspection levels, and materials testing certification and handover documentation.

Preparing the internal/External audit schedules and arranging the audits accordingly. Ensuring timely close out of internal/external audit non-conformities.

Petrocil Engineers & Consultants private Limited- (Oil & Gas Exploration & Production Operations)- (Sep’14- Mar-15)-Yemen.

Project 3- Yemen Govt. Electricity Projects

Employee ID :( SEPOC) AA1310

Designation: (Sr.QA/QC Engineer)

Responsibility and achievements:

Assigned all over the welding of Piping activities and Witnessing of welder qualification & Welding inspection duties including material inspection, Joint fit-up, in processing welding, visual inspection and Consumables inspection for piping on various materials.

Providing technical assistance and advice to Project Team for deriving Inspection Levels, materials testing Certification and Handover Documentation. Co-ordinated with NDT agencies and carried out the NDT activities at the site and review of NDT reports.

Aarvi Encon Private Limited -( May’13-Aug’14)-India.

Project 4-Vendor Inspection/On-going Projects/TPI

Employee ID :31825

Designation: (Inspection Engineer/Lead Auditor)

Responsibility and achievements

Inspecting of supplier/manufacturer procedures (fabrication, welding, NDE, coating, etc.), Inspection & test plan (ITP) and ensure its implementation, Providing Project documentation review and provide comments on supplier submitted documentation: Quality Plans, Coating Procedures & Reports, MTRs, NDE Reports, and Calibration Certificates.

Inspection of offsite flare piping & Culvert piping for weld visual, Hydro test, Surface preparation, painting, RT Interpretation, & test pack review, Water seal drum, knock out drum, flare tip, carried out surface preparation & DFT check (primer, Intermediate, final) painting inspection clearance given for further process.

ISO 9001:2008 quality management systems to implementation of Govt. Hospital, manufacturing, process industry, construction industry carried out audit on following organization. I am a team member of lead auditor carried out Govt. primary health center for following area transportation management, Power backup, drink water condition, Laundry Management, AC, Fire Extinguishers (safety management).

Intertek Moody India (P) Limited (THIRD PARTY INSPECTION)- Sep’10 – Apr’13-India

Project 5-Vendor Inspection/On-going Projects/TPI

Employee ID: 1038

Designation :( Inspection Engineer)

Responsibility and achievements:

Review of Inspection test plans as per client requirements.

WPS / PQR / WQT Testing was Conducted with the witness of Third Party Inspectors.

Receiving Material Inspection was carried out as per Delivery order and Drawings. Plates / Pipes / Fittings and verified heat number/ sizes.

NDE - RT / DP / MPI / UT testing was witnessed as per ITP / Procedures / Client Specifications / Drawings.

Review of WPS Procedures / Weld repair Procedures / Consumable Handling Procedures / PMI Procedures / RT, UT, DP, MPI Procedures / Dimensional Check Procedures / Hydro test Procedures / Pickling & Passivation Procedures / Surface Preparation Procedures.

APTS Inspection Services, (THIRD PARTY INSPECTION) - (OIL & GAS)- Sep’09 – Jul’10- Abudhabi.

Project 6-Vendor Inspection/On-going Projects/TPI

Designation :(QC Inspector)

Responsibility and achievements:

Working as a Vendor Inspection Engineer on behalf of Gulf piping company, and client SBM Offshore, Test pack team leader of Inspection documents Reviewing /submitted to clients Liaised with customer/third party for inspection activities and maintained the codes, standards & technical data as per contract specifications,.

Tracked the supplier’s compilation efforts and reviewed final hand-over documentation.

Nagarjuna Construction Company Ltd. (POWER DIVISION)- Apr’09 – Aug’09-India

Project Details:

1x350 MW Thermal Power Plants.( Nilachal Power Project)

2x150 MW Thermal Power Plant ( Nagai Power Project)

Employee ID: 11179

Designation :( Senior QC Officer)

Responsibility and achievements

Established WPS / PQR to meet Project specifications and requirements.

Performed Inspection of Piping works & pressure vessels, raw materials and finished products from suppliers/ vendors, structural steel raw materials, welding, fabrication, testing and construction activities

Interpretation of radiographic films & weld symbols in drawings, Keep records.

Material test certificates, calibration certificates, inspection certificates of vendors and lifting tackles, Maintained Liaison with customer / third party for Inspection activities and maintaining the codes, standards & technical data as per contract specifications.

Prepared and followed up Inspection, Testing plan for projects and maintaining QA/QC Co-ordinations with client & staffs for structural steel fabrication & erection works.

BGR Energy Systems (P) Limited (POWER DIVISION) - Feb’08 – Feb’09-India

Project Details:

25 MW Thermal Power plant.( MALCO)

Employee ID: 2850

Designation :( Senior QC Engineer)

Responsibility and achievements

IBR Inspection was carried-out at site to clear the material and before start the fabrication.

Inspection and documentation of Cooling Water Piping, Auxiliary Cooling water piping, Raw/Filter water pipeline, DM water tank and piping, Participated in Tender Submissions and providing inputs with regard to Quality Requirements.

Management Representative for Building Division and taking care of QMS (Quality Management Systems) and conducted Procedure Roll out sessions, Verified the Accuracy of the material according to Purchase Order in terms of Dimensions and Visual of the material according to Codes and standards.

Project quality plan, field quality plan, and quality objective for the project as per ISO requirements, Carried out Inspection of Piping works & pressure vessels, raw materials and finished products from suppliers/ vendors, structural steel raw materials, welding, fabrication, testing and construction activities.

Established WPS / PQR to meet Project specifications and requirements

Galfar Engineering & Contracting (OIL & GAS) - Mar’07 – Feb’08-Oman

Project Details :

Contract No.: C31/0514, C31/0603 – Kauthur Gas Plant& Associated Facilities structural fabrication& on-plot Piping & off-plot piping (duplex stainless steel, carbon steel.

Contract No: Dal-05-113-B-Block Station & Water sourcing On-Plot Piping Fabrication, (CS Piping) Client: Daleel Petroleum Minister of Water & Electricity Structural Fabrication Water Supply Sultanate of Oman Off-plot Delivery Contract

Employee ID: 48703

Designation (QC Inspector)

Responsibility and achievements

Contractor based on Project Quality Plan, ensuring that project systems and related procedures, Participated in specification reviews, material requisition reviews and execution procedure reviews to ensure all QA and QC requirements are addressed Initiated and supervised independent third party testing at Project sites to ensure compliance with Project specifications.

To ensure that all QC and inspection requirements have been meet, Provided technical assistance and advice to Project Team on inspection levels, materials testing Certification and Handover Documentation, Co-ordinated with NDT agencies and carry out the NDT activities at the site and review of NDT reports, Established WPS / PQR to meet Project specifications and requirements.

Peninsular Petro-Tech Engineering (Oil & Gas) –Feb’06-Jan’07-Qatar.

Project Details:

Contract No.: LTC 05/453 Dismantling and shell replacement of overhead surge drum 0111F and filter 2405L at Qatar Petroleum Refinery, Contract No.: LTC 06-025 Replacement of existing 3’’ and 4’’ belco line with new 4’’ line at Qatar Petroleum Refinery

Contract No.: TDR-013/02/2003-(46) Supply, Fabrication & Installation of Reformed Gas Cooler by pass line in DR Plant (Qatar steel company),

Contract No. :WO-TDR-013/02/2003-(44) Design, Supply, Fabrication, erection & Commissioning of new Compressor House Pipe lines for EF(Qatar steel company),

Employee ID: ES136

Designation (Welding Inspector)

Leighton Contractors India Pvt Ltd-Sep’05-Jan’06-India.

Project details: Nokia Mobile facility

Designation (QA/QC Engineer)

Larsen & Turbo Limited ECC Division, Chennai-Aug’04-Aug’05-India.

Project details: Contracts-Refinery (Equipment & Structural)

Designation (QA/QC Engineer)

Kutty brothers, Chennai-May’02-Jul’04

Project details: Structural works

Designation (QA/QC Engineer)

List of audited company details:

Elmarc Electrodes Pvt ltd, Chennai. (Electrode manufacturing)

Voltech power and distribution transformer Company ltd

Chennai prince Land ( Real estate) Chennai

Lakshmi Enterprises, Chennai

Govt. Primary health Centre, Nellakottai, NILGIRIS (Hospital)

Govt. Primary health Centre, Kugalur, Erode ( Hospital)

Govt. Primary health Centre, Manickampalayam, Namakkal (Hospital)

Govt. Primary health Centre, perumanallur. (Hospital)

LRC Chemical Industry, Chennai, (Chemical industry)

Kuwait KOC Projects Project Quality Assurance/ Control activities during project phase are

divided into four Sections

a. Engineering

b. Procurement

c. Construction

d. Commissioning

During all phases of the project, the Internal/External (Other project Auditor/Vendor Auditor/TPI) audit were carried out & raised non-conformities.

Proper time period all NCR close-out and fulfil the project requirements/Client satisfaction.

EDUCATION:

Post Graduate Diploma in Quality Management, 2002, Bharathidasan University,(Mark-77%)

Bachelor of Engineering (B.E.)-Mechanical Engineering, 2001, Trichy.(Mark-61%-First Class)

Class XII, 1996, Tamilnadu Board of Higher Secondary Education, Chennai.(Mark-62%)

Class X, 1994, Tamilnadu Board of Higher Secondary Education, Chennai.(Mark-62%)

PERSONAL DETAILS

Languages : English, Tamil

Location: : H.86 (806) Anna Nagar, Kootappalli Colony, Thiruchengode- 637214, Tamil Nadu, India

Marital Status : Married

Current location : Thiruchengode, Tamil Nadu, INDIA.

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