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Commissioning Manager

Location:
Mumbai, Maharashtra, India
Posted:
July 04, 2022

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Resume:

RAJENDRA A. MESHRAM

Address: Jubail, Saudi Arabia

Mobile: +966-********* E-Mail: adrmeg@r.postjobfree.com

SENIOR MANAGEMENT PROFESSIONAL Offering 25+ years(6 Years GCC experience) of rich and diversified experience in Pre-commissioning, commissioning & start up, Production Management, Audit, Process Safety, MOC, Training Management, Waste Management in high-growth environments in Petrochemicals, Chemicals, Oil & Gas, Refining industries

Areas of Experience:

Chemical Engineer Hydrogen Plant, Methanol Plant, Formalin Plant, Aniline Plant, Sulfuric Acid Plant, Mononitrobenzene Plant, Nitro Toulene Plant, DM water Plant, MCB, Tankform area Plant Operations Production Management Training Specialist Process Safety Waste (Hazardous & Non Hazardous) Management MOC role HAZOP ISO Audit Commissioning & Pre-commissioning Start up HSE Compliance Budgeting Cost Reduction Cross-Functional Coordination Team Management Customer Relationship Management Operations & Maintenance LMS, SharePoint & Microsoft Office suite CAPA OPD

GLOBAL SPAN: <SAUDI ARABIA AND INDIA >

Career Highlights include:

Commissioning:-Pre-commissioning, Commissioning experience Responsible for the supervision of a small team of commissioning engineers, the provision of specialist commissioning and start up support to the commissioning group's teams. Define commissioning systems and prepare the relevant procedures with the assistance of discipline engineers

Provide input to the construction team for project construction strategy, execution planning and contracting strategy. Prepare project specific procedures and work practices as necessary, to meet Client requirements. Ensure that site pre-commissioning, commissioning and start-up execution tasks are undertaken in compliance with the quality and HSE standard, required by Project Execution. Plan, Schedule and coordinate work to tight deadlines. Carry out detailed plant checkout with engineering flow diagrams.

Plants Handled:- Hydrogen Plant, Methanol Plant, Formalin Plant, Aniline Plant, Sulfuric Acid Plant, Mononitrobenzene Plant, Nitro Toulene Plant, DM water Plant, MCB and Tankform area in world class largest world famous, multi-product Petrochemicals/Chemicals/Gas/Oil/Refining Facility likes SADARA (JV DOW, USA & SAUDI ARAMCO, Saudi Arabia) and H. O. C. Limited, Mumbai, INDIA.

Plant Operations:- Start up, Troubleshooting, Normal operation, Debottlenecking, emergency Shut down, SOP, Work Permits DCS, Commissioning & Pre-commissioning, Revamp studies, Technical services, Safety Audits, ISO Audit, Hazop, Training.

Process Safety & MOC: - Strong knowledge and sound experience as Process safety and Management of Change (MOC) focal point.

ISO Audit:- ISO Certification and ISO 9001:800 Audit experience

Training Management:- Development of Annual Training Matrix and Training plan. Identification, review and approve training needs to enhance their operational skills, knowledge and competency.

Waste Management:-Sound knowledge and experience in effective Waste (Hazardous & Non Hazardous) Management, segregation at source, labeling & Treatment technologies with proven success in turnaround/revenue generation.

Sincere, Competent, and Goal-oriented professional with career success of over 25+ years predominantly in leadership roles with a large integrated company in Petrochemicals/Chemicals/Oil & Gas/Refinery industries in Saudi Arabia and India.

Professionally matured Commissioning & Pre-commissioning/Production Management /Plant Operations/MOC/Process Safety/Training Manager/Waste Management/ISO Audit professional, predominantly in leadership roles with a large integrated company in Petrochemicals/Chemicals/Oil & Gas/Refinery industries.

Goal-oriented, systematic planner with a big-picture perspective

CAREER CHRONOLOGY & ACHIEVEMENTS:-

SADARA PETROCHEMICAL COMPANY; SAUDI ARABIA :- since Jan 2014

Technical Advisor (Production:-

Pre-commissioning, Commissioning experience Responsible for the supervision of a small team of commissioning engineers, the provision of specialist commissioning and start up support to the commissioning group's teams. Define commissioning systems and prepare the relevant procedures with the assistance of discipline engineers

Provide input to the construction team for project construction strategy, execution planning and contracting strategy. Prepare project specific procedures and work practices as necessary, to meet Client requirements.

Implementation initiatives for continuous improvement in the manufacturing performance on quality, cost, capacity, and regulatory compliance

Provide effective and efficient technical resource for the Plant Operations to manage the production, maintenance, and logistics activities within the organization

Drawing production budget and driving cost reduction initiatives to contain operational expenses within budgetary limits

Perform periodical technical audit, safety audits, evaluation of losses, product consumptions pattern, equipment efficiency data, responsible for MOC, etc.

Provide technical integrity and operational availability relating to plant changes and projects, analysis of trend data, and preparation of inspection plans for approval

Solve conflicts in between different services and projects within the business line, and be constructive when conflicts arise between different business lines and regions

Responsible for the teamwork, excellent communication, and collaboration with each other across the company and with partners to achieve success together

Sustain regular coordination with maintenance section to facilitate application of preventive /corrective maintenance techniques to avoid process disruptions

Maintain a strong customer focus and develop good friendly working relationships with the customer

Assist the development of the brand name so that customers associate with the company as reliable, proactive, innovative, resourceful, and flexible

H O C.LTD, MUMBAI, INDIA: - Jun 1992 – Dec 2013

Deputy General Manager (Production):-

Successfully managed a large, multi-skilled production team of 100+ in a world famous Facility in Commissioning &Pre-commissioning

Motivate, develop, and inspire direct & indirect reports while Train and develop employees

Managing entire production process in the unit and ensured the observance of process parameters and streamlining processes and procedures

Led the production teams on site and ensured manufacturing performance in accordance with KPI's while managed all production costs and monitored plant process parameters on daily basis

Drew the production budget and drove the cost reduction initiatives to contain operational expenses within budgetary limits. Maintained the production records with regular updating

Responsible for risk assessments, cost and time constraints, documentation, and operating instructions, and provide solutions to improve production rates and quality of product

Balanced the deployment of manpower, machines, and material resources to maintain the overall operational competitiveness

Optimized the production by analyzing processes, troubleshoot problems, and evaluate equipment to ensure compliance with safety and environmental regulations

Maintained the coordination with other functional domains to ensure hassle free production operations

Implemented and maintained safety culture in the company (BIF-Beyond Injury Free) and follow company procedures & ensure others do also

Responsible for striving for zero accidents or impact on the environment while eliminated or minimized hazards in yours & others daily activities

Responsible for keeping the staff aware about emergency procedure, health, safety & environmental obligations

SKILLS

Highly independent and possess excellent leadership capabilities.

Excellent communication and interpersonal skill and able to work under pressure

Excellent written, verbal and presentation skills in English.

Strong communication and listening skills excellent relationship building skills.

Extensive computer skills in using Microsoft software (Word, Excel, PowerPoint, SharePoint)

Ability to work with diverse culture (10 Nationalities), and foster a cooperative team environment.

Leading a team to train them, control daily operational and maintenance activities to meet

I have positive attitude, Team spirit, hardworking capabilities, decision making skills, etc.

Achievements:-

Identified a problem and solved it. Heat recovery (Steam generation) has enhanced from 2 MT to 8.234 MT/ton of production by replacing heating coil

Brought down the pollution by proper distribution of Liquid-Gas stream in Absorption Tower

Successfully carried out ISO Audit 9000:2008 Internal Audits.

Replaced Horizontal BFW feed pump with high-efficiency vertical pump resulting in saving of electrical energy

Sulfur trioxide absorption increased to reduce pollution by doing modification in Absorption tower circuit.

Saved a substantial amount per annum by recycling effluent water in the system and using cooling water in place of chilled water (Brine)

Re-organized and segregate Waste at source to make it work better(Waste Management)

Developed and implemented Training Plans for in-depth knowledge (ILT,OJT & skill demonstration)-Training

Team member of Safety committee.

SCHOLASTICS PORTFOLIO

Bachelor Degree in Chemical Engineering (B. Tech.) 1992

L.I.T., NAGPUR UNIVERSITY, NAGPUR.

TRAININGS:-

Certification of ISO -9001-2008 Auditor Examination of ISO -9001-2008 conducted by BVQI

Life Critical standard, confined Space Entry, Elevated work at Height,SWP, LEO, Hydro blasting, EHS in Saudi Arabia

MOC tool, CAPA tool, EAT tool, RTMS tool, in Saudi Arabia

ODMS,OPWS, OPD,ASPEN in Saudi Arabia

Safety in Process Industry by IIT, Madras, Chennai

DCS Micro Excel training by M/S Yukogava – Bluestar Ltd., Bangalore

Symposium on Energy Conservation at Mumbai

Heat exchanger training at Alpha Laval (l) Ltd., Pune

Vacuum Distillation at Mumbai

Date of Birth: 27th November 1969 Languages Known: English, Hindi, and Marathi



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