Construction supervisor piping and pipeline

S.VIJAYAN

MECHANICAL ENGINEER

Mobile : +965********, +919*********

E-mail : *******************@*****.***

PERSONAL PROFILE:

A Team-oriented, Graduated level educated goal driven Diploma in Mechanical Engineering with background in Piping & Pipeline Systems over 11 years of experience in Oil and Gas, Refinery & Petrochemical construction projects.

My major is in mechanical engineering and I am specialized in Field Mechanical Engineer, Piping & pipeline, GRE/GRP, HDPE and Equipment construction, Pump,Piping Material control, Quality plans & ITP and procedures, Test Packages, Pre-commissioning & commissioning activities of the EPC Projects in Petrochemical and Oil & Gas industry

Executed projects in KOC KUWAIT, QATAR STEEL, KNPC Kuwait, PDO Oman, KTPS Sudan, and India.

EDUCATIONAL QUALIFICATION:

Diploma in Mechanical Engineering

Mahendra polytechnic college, Tamilnadu, india.

NOTABLE ACHIEVEMENTS:

I have done hydro testing of miscible gas injector Pipeline at 1000 bar on Well Head which is first high pressure testing of Pipeline in Oman .

CODES KNOWLEDGE:

ASME 31.3 Process piping system.

DEP 31.40.40.38 - GEN, DEP 31.40.50.30

ASME B31.8 Gas transmission and distribution piping systems.

ASME B31.4 Pipeline transportation systems for liquid hydrocarbons and other liquids.

SKILLS & TECHNICAL KNOWLEDGE:

Project management & material management

Manpower management & project

Project planning

Engineering

Production

Fabrication & Piping

Mechanical equipment

Quality control

Testing and documentation

HSE TRAININGS:

Permit to work

Initial fire response ( IFR )

Supervisor leadership skills (SLS)

HSE induction

H2S & SO2 Awareness and Escape

PROFESSIONAL EXPERIENCE:

1) GULF SPIC GENERAL TRADING &CONTRACTING COMPANY W.L.L (MARCH 2022 TILL DATE)

Project : JOINT OPERATIONS –JO /SC459/MM19-MAINTENANCE PROJECT.

Client : SAUDI ARABIAN CHEVRON INC-KUWAIT GULF OIL COMPANY K.S.C

Contractor : GULF SPIC GENERAL TRADING & CONTRACTING COMPANY W.L.L

Position : MECHANICAL ENGINEER.

2) MANCO INTERNATIONAL GENERAL CONTRACTING W.L.L. (OCT 2021 TO JAN 2022)

Project : SUPPLY, INSTALLATION AND COMMISIONING OF 16” -2KM NATURAL GAS PIPEWORK FROM QP MS4 TO QATAR STEEL NG RECEIVING STATION.

Client : QATAR STEEL

Contractor : MANCO INTERNATIONAL GENERAL CONTRACTING W.L.L

Position : MECHANICAL ENGINEER.

3) GULF SPIC GENERAL TRADING &CONTRACTING COMPANY W.L.L (JUNE 2019 TO OCT 2020)

Project : LPG-TRAIN -5 PROJECTS, KNPC MAA

Client : TECNICAS, KUWAIT NATIONAL PETROLEUM COMPANY

Contractor : GULF SPIC GENERAL TRADING & CONTRACTING COMPANY W.L.L

Position : MECHANICAL ENGINEER.

4) AL TURKI ENTERPRISES LLC, OMAN (NOV 2014 TO FEB 2019)

Project : MARMUL GATHERING STATION CONSTRUCTION AND BIRBA GATHERING STATION (ON PLOT & OFF PLOT) PIPING CONSTRUCTION IN PETROLEUM DEVELOPMENT OMAN.

Client : PETROLEUM DEVELOPMENT OMAN

Contractor : AL TURKI ENTERPRISES LLC, OMAN.

Position : MECHANICAL SUPERVISOR.

5) M/s VASAVI POWER SERVICES PVT LTD., SUDAN. (DEC 2012 TO SEP 2014)

Project : 4X125MW THERMAL POWER PLANT – (BOP PIPING)

Client : BHARAT HEAVY ELETRICALS LIMITED POWER SECTOR, INDIA.

Contractor : M/s VASAVI POWER SERVICES PVT.LTD, SUDAN.

Position : MECHANICAL SUPERVISOR.

6) M/S BEST-TECH MECH & INFRA ENGINEERS PVT. LTD (MAY 2011 to NOV 2012)

Project : GGSR GURU GOBIND SINGH REFINERY PROJECT PUNJAB.

Client : ENGINEERS INDIA LIMITED

Contractor : M/S BEST-TECH MECH & INFRA ENGINEERS PVT. LTD, INDIA

Position : MECHANICAL SUPERVISOR (PIPING)

ROLES & RESPONSIBILITIES:

Study and understand project scope and requirements.

Plans for work and deployment resources, material, equipment, Manpower, tools for timely completion of work as has been planned for execution.

Coordinating and executing the Spool fabrication and welding activities in fabrication shop.

Coordinating and executing the spool erection and pipe support installations in accordance with schedule and priorities at site.

Prepare test package and executing the Hydro test, Reinstatement, leak test for Pre commissioning and Mechanical Completion.

Erection, fabrication and Commissioning of piping& valves.

Performed pre-commissioning and commissioning activity and prepare document.

Performed leak test of pipes in presence of client and perform hydro, pneumatic test

at site.

Familiar with isometric, general arrangement and P&ID drawings.

Follow up Job card, Material take off, as built drawings and productivity in daily basis.

Coordinating and follow up sub contractor for their productivity, safety and quality compliance.

Ensure the productivity and quality is maintained by subordinates and reports the same to the construction manager.

Involved in PTW system monitoring and level 3 audits.

Inspect spool fabrication and erection of piping systems as per AFC drawings and standards.

Carry out Blasting and Painting Inspection of all the jobs as per specified requirement

Participate in daily review meeting, report progress and areas of concern to construction manager.

GRP/ GRE - (FPI, CPI & FGS)

PROCESSES DEALT WITH – Bonding, Threading, Lamination.

Implementation of vendor procedures as per the standards, specifications and codes.

Referring the documents such as Scope of work, Quality control documents, Quality work procedures and AFC Drawings.

Step-wise Inspection as per QCP; like Material handling and storage, Verification of test certificate, Batch certificates, MSDS of GRE Consumables, Maintaining documents for the adhesive consumable materials.

Inspecting the storage of adhesive material at store & site. Inspecting the pre-padding done in trench & pipe stringing in trench as per procedures.

Verify that the calibration status of inspection & test equipment being used are valid.

Witnessing Adhesive bonded joints, Lamination joints and flange joints.

Hydro test reports with all sequence of activities.

Overall installation of pipes with all related documents like general inspection report, visual inspection report, Torque tightening report.

Maintaining general documentation and reports as per the procedures.

Coordinating with the Clients for inspection. Ensuring the post-padding done on GRE system after installation.

HDPE:

Material inspection for wall thickness, diameter, stencil mark for tallying information, colour degradation, material damage and out of roundness.

Inspection of material storage and handling.

Qualification of fusion procedure, operator and checking conformance to fusion parameters as per reference document and ASTM standard.

Involved in Joint fusion activities and checking conformance to fusion parameters as per the approved BHFWPS.

Examine the external condition and internal with running test liner or gauge plate as per PDO acceptance criteria and ATE QWP.

Joint inspection with approved QC during liner installation procedure, the pulling force and cleanliness as per acceptance criteria & frequency.

Witnessed the pulling of liner into the host pipe and monitoring its pulling force as per the design calculation.

Witnessed the hydro-test activities of CS+HDPE line such as low pressure test and Strength test.

Verification of all reports by the end of activity completion.

Involved in the qualification of operator for the HDPE liner size 148*12 mm for the ODC Projects.

Project dealt with: Marmul and Nimr ODC Projects

Materials dealt with: API-PE 15LE, CS

Processes dealt with: Butt Heat Fusion Welding

IN STATIC EQUIPMENT (PRESSURE VESSELS, TANK, VALVES, COLUMNS, REACTORS & HEAT EXCHANGERS)

Preparation of QAP, ITP, JOB PROCEDURE, and WPS & PQR according to approved drawings.

Review of the project scope of work, material specifications and drawings for any conflict with the requirement of the Quality standards and advise the Engineering Dept. to initiate the corrective actions with the client prior to commencement of work.

To visit the construction site daily check whether all works, materials, equipment are in accordance with QA/QC program, project drawing & specification.

To provide safety and safety habits & to keep the better relation with every workers and management.

Offering of NDT Test involves to Inspection Agency & Approve.

Defect mapping & attain the repair work.

Conducting Hydro Test, Pneumatic test, PWHT, RT & DP etc.

Quality control documentation as per Quality Inspection Procedure.

Verification of Punch lists.

Preparation of Quality dossiers.

Flange Integrity Inspection.

HYDROTESTING ACTIVITY

Coordinates and monitors the CS pipeline & GRE pipeline hydro testing.

Responsible for carrying out mechanical clearance, conducting hydro and pneumatic test air blowing, full filling commissioning and pre-commissioning requirements for the project.

Carryout, cleaning gauging, water filling, pressurization, strength test, leak test, depressurization proper dewatering and proper drying.

Calculations of water volume required for filling and ensure the availability water sample test result from approved lab.

Deciding capacity of filling pump and pressurization pump required, quantifying the fittings, valves and hoses needed for test headers for water filling and pressurization and temporary headers for cleaning and gauging.

Carried out air volume calculation at 35bar or 50 %, 80%, 95% and 100 % of test pressure.

Ensure proper stock of LD and HD foam pig at site arrangement of dryer at site check the weight of LD and HD pig before launching and after receiving.

Assist in arrangement & calculation of nitrogen cylinders as per pipeline volume.

Nitrogen leak test (N2) & Nitrogen – Helium leak test (N2-He)/ Nitrogen purging etc

ADDITIONAL QUALIFICATION:

Proficient Software Analyst with in knowledge of Computer & Internet Fundamentals. Well-versed with Microsoft Office Package, especially Microsoft Word, Excel & Power Point.

Programming Language: AutoCAD, PDMS Software

Operating System : Windows XP/8/8.1/10

Software Application : MS Office, Paint

PERSONAL INFORMATION:

Fathers name Srinivasan

Marital Status Married

Date of Birth 15th Jun’92

Passport Number V6320170 Valid Till 03st MAR 2032

Place of Issue Coimbatore

Nationality Indian – Tamilnadu

Languages English, Hindi, Tamil, Arabic

DECLARATION:

I hereby declare that above particular furnished by me are true to the best of my knowledge.

VIJAYAN.S

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