Instrumentation Engineer Erection

GANESH.S.CHAVAN. Mobile: 982-***-****/989*******

E-Mail: ****.********@*****.***

Instrumentation and Maintenance with a leading organization, seeking assignments in Project Management, Erection and Commissioning.

CAREER SUMMARY

Presently working as Eng. – Instrumentation maintenance-in NGL Fine Chem Ltd. Which is pharmaceutical API/ Formulation system chemical based firm.

A competent professional with more than 8 years of experience in Process Instrumentation, Weigh feeders, VFD drives, PLCs, various faults finding and maintenance.

Organizational Experience

Since Jan 2013, GET-Instrumentation and control maintenance worked with M/s Privilege Industries LTD, Is a distilleries and breweries industries of 100KLPD and fully controlled by PLC and drives.

Worked as an instrumentation maintenance Engineer with Sona alloys Pvt. Ltd. since Aug 2015 – April 2018. Worked on 320 M3 Blast Furnace & 32 M2 Sinter.

Presently working as an Instrumentation Maintenance Engineer (Project Engineer) -in NGL Fine chem Ltd. From May 2018 – till date.

Having experience in fully PLC based automation plant.

Role:

Installation Erection and commissioning of various types of field instruments to measure control and maintain the field parameters.

Developing the interlocks for the different systems from safety as well production point of view.

Briefing the daily maintenance works and leading an instrumentation team for the smooth operation.

Reporting daily job completion status.

Interaction with contractor.

Recipe creation of various products according to the BMR.

Responsibilities:

Planning for cable entries for PCC and MCC panels.

Cable scheduling.

Planning for cable entries for PLC panels.

JB scheduling, I/O’s segregation and cable tray installation.

Loop checking & I/O testing.

VFD setting.

Calibration of various field instruments.

Troubleshooting work during commissioning.

Maintenance, calibration, troubleshooting of various makes of temperature, pressure, Flow, Level, pH, transmitters, with all types of AI /AO and DI/DO etc.

Logic Verification, Checking programme in PLC and SCADA.

Knowledge of PLC, SCADA and its architecture.

Key deliverables across the tenures:

Hands on experience on PLC system of Rockwell Automation Rs Logix 5000 Version 30.00

SCADA factory talk view studio Version 9.00

Hands-on experience of handheld device of Emerson Trex for field instrument calibration.

Handling instrumentation system of distillation columns of 16 Meter and 17 Meter.

Preparation of pilot plant reactors from Instrumentation side for the small scale batches.

Hands on experience in development of Hydrogen reactors logic according to safety point of view.

Development and troubleshooting of the Distillation column logic for Reflux and Recovery for Batch process.

Automation based reactors and solvent tanks for batch process having capacity up to 5 KL and 10 KL respectively.

Segregation of field instruments according to Hazardous area.

Installation of field instruments according to hook-up diagrams.

Parameters setting of field instruments with the help of HART device TREX.

Calibration, maintenance and troubleshooting of field instruments.

Hands on experience of PLC Schneider modicon M340.

Hand of Instrumentation maintenance of 320m3 Blast Furnace, Sinter Plant.

Preparing daily to do list and following jobs accordingly.

Preparation of instrument index, PLC I/O list.

Worked on SCADA system of Visual sytech 7.5

Working on the Siemens S7-400 & S7-300model and Check ladder logic program & small development in SCADA.

Calibration and Maintenance:

Weighing System like Weigh feeders (upto100 TPH), Weigh hoppers, Load cell,Bin Level measuring system.

Transmitters and sensors. Indicator, PID controller, RTD, Thermocouple, Pressure switch, flow switch, level switch

Smart pressure, level, temperature, differential pressure transmitters like (Siemens, yokogawa, Honeywell, Rosemount).

VFD’s of different manufacturers (Schneider ATV310,ATV320, ATV610, ATV71, ABB,)

Control valve calibration and maintenance of (FORBE MARSHALL, MIL, SAMSON, Tecnik, Pneucon) with electro-pneumatic positioner.

Acoustic sensors, rotary encoders, PCS, BSS and ZSS.

Current isolators.

Various Hydraulic and Pneumatic related equipment’s.

WinCC SCADA for Continuous Monitoring.

Boiler and Turbine all Instrument Maintenance & Preservation also.

Flow meters such as Magnetic, Vortex, Venturi, and Orifice type with complete calibration and troubleshooting. (Make- Forbes Marshall, Scientific, Dewpond, Siemens)

Key Skills

Worked on various types of Reactors (SS, Glass), centrifuge, Blenders and hoist.

Working on Siemens S7 300/ 400 PLC models.

Familiar with PLC modules mounting/wiring arrangement, PLC communication protocols

Preparation of check list and Work Procedure for regular maintenance and smooth running of plant.

Through process knowledge of Stoves, Skip car charging system, BLT, PCI, DRY GCP, Flare stack firing system, Online weighing system and Raw material handling system.

Knowledge of control diagrams.

Knowledge of PLC networking with Optical fibre with Scalance X204-2.

Calibration of weigh feeder IPA makes.

Compressor maintenance. Air compressor air dryer (Atlas Copco, Chicago pneumatic )

Calibration of weigh bridge 80 ton Rockwell & Sartorius make.

Project Work

Erection And Commissioning work of Bottling plant at Distillery Plant which includes Distillation column, Evaporation plant, Milling area and Jet cooker.

Privilege Industry (2013 – 2015)

Erection and Commissioning work of Dry Milling and Bag filling section at Cement plant.

Effluent Treatment Plant Commissioning and erection. Sona Alloys (2015- 2018)

Erection and Commissioning of Automation based control system used for Reactors, Agitator Nutch Filter Dryer, Tray Dryer, Rotary Vacuum Dryer and Fluidised Bed Dryer.

Effluent Treatment Plant Commissioning and erection NGL Fine chem Ltd. (2018-2020)

Erection and Commissioning of control system used for Reactors, Tray Dryer, Rotary Vacuum Dryer and Fluidised Bed Dryer. Effluent Treatment Plant Commissioning and erection,

MEE plant Installation & Commissioning. Installation of 3TPH of boiler (Forbes Marshal)

Macrotech Polychem Pvt. Ltd (2020-2021)

Professional Qualification

Degree in Instrumentation and control Engineering from AISMSSIOIT, PUNE Engineering college, under Pune University, Pune. (2013).

Diploma in Instrumentation and control engineering from Government Polytechnic, Karad, Satara, MSBTE, Mumbai (2009).

Computer & IT Skills

Well versed with MS Office & Internet Applications.

Personal Details

Date of Birth : 14/05/1987

Languages Known : English, Marathi & Hindi.

Marital Status : Married.

Passport No. : P0578717

Permanent Address : A/P- Lonand, Tal- Khandala, Dist- Satara.

I hereby, declare that information furnished above is true to the best of my knowledge.

GANESH.S. CHAVAN.

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