Engineer Trainee Production

VISHAL H RASTOGI

Achievement-driven Professional targeting assignments in a leading

organization of repute

*********@**********.***, *******.*******@*****.*** +91-985*******

Executive Profiles Key Impact Areas

Mechanical Engineering qualified Professional offering 22 years Project

New Product

of rich experience in Project Management & Vehicle integration for Management

Development

Product Design and Development in Automotive Industry

Worked as Senior Manager in Mahindra & Mahindra Ltd. R&D on

Scorpio Xylo, Quanto, Nuvo Sport, Marazzo, 3 Wheeler

Exhibited leadership in spearheading projects related to design & Product Design & Platform

development which leads to innovation, outstanding design, and Development Maanagemnet

impeccable quality, aimed to amaze & surprise the customer

Executed & monitored the Product Development Cycle from the

Process Enhancement

concept stage to production readiness including market Engineering

research; identified & mitigate the risks in achieving the Project Continuous

Change

targets by co-creating with stakeholders Improvements

Managemnt

Expertise in Project Management, Vehicle Integration,

Engineering Change Management & BOM Management; Vehicle Cost Reduction

conducted DFMEAs, design reviews, manufacturability & serviceability Integration

trials for the project

Spearheaded entire engineering operations involving

requirement analysis, benchmarking, finalizing scope & Stakeho;der Team Building &

specifications, concept design, integration of vehicle Management Leadership

aggregates, designing interface parts, prototype

development & testing in compliance to Indian/Global regulations

& customer requirements

Resolved technical issues as well as mentored teams ensuring on time Soft Skills

delivery without compromise on quality & cost; supported innovative

culture by providing necessary motivation in team

Acquired knowledge in using tools like I-DEAS, Unigraphics,

VisMockup, CATIA, Teamcentre, Cordys

Versatile, high-energy professional, successful in achieving business

growth & development objectives within rapid changing environment

using excellent communication, people management, analytical and

problem-solving skills

Key

Skills

Education

1998: Bachelor of Engineering (Mechanical) from State Engineering

College, Madhav Institute of Technology and Science, Jiwaji University,

Gwalior with 66%

Training Technical Skills

Attended Trainings on: CAD/CAE Tools: I-DEAS, Unigraphics,

o ADAMS, I-DEAS Master Modeler, Drafting, Assembly Simulation in CATIA

Escorts Ltd., by EDS (SDRC) Faculty DMU tool: VisMockup

o Vehicle Body Engineering -ARAI PLM Tool: Teamcentre, Cordys

o Vehicle Dynamics Others: MS Office, MS Project

o Design for Six Sigma

o MS Project

o Relationship Management

o 7 Habits of Highly Effective People

Career Timeline

Apr99- May00- Jul04- Aug05

Oct04 Jan06 Aug21

Apr00 Jun04 Aug05

Professional Experience

Dec 19 to Aug21 : Senior Manager NPD Quality Mahindra & Mahindra Ltd, Automotive Sector, Nasik

To ensure the quality of Product & Project life cycle

Aug05 to Dec19: Senior Project Manager Mahindra & Mahindra Ltd., R&D of Automotive Sector, Nasik

Key Result Areas:

Enhancing the profitability of the platform by implementing value engineering initiatives & introducing new

variants & features

Engaging in the development of New Product in-line with APQP Process (MPDS)

Management & execution of Project which includes project definition, change content, budgeting, target setting,

project planning, monitoring, gateway clearances by liaising with various stakeholders

Spearheading the end-to-end product development lifecycle right from conceptualization to production

Ensuring delivery of the project as per agreed deliverables in terms of performance, cost, quality & time by

overcoming the road blocks

Developing system functional/performance specifications based on customer & stakeholder requirements to

clearly & concisely capture what is required from the product

Generating change request impact analysis & providing results to appropriate stakeholders

Packaging of various vehicle aggregates in line with regulatory requirements, CFD & CAE study; clearance

analysis of complete vehicle using Vis Mockup & designing of interface parts

Ensuring quality of design by use of design methodologies like DFMEA, DR, DVP, DFM, DFA & DFS

Identifying & mitigating the risks in achieving the Project Targets by co-creating with stakeholders & ensuring

timely escalation of issues to the Senior Management

Resolving technical issues related to Vehicle Performance, Packaging, Validation, Serviceability and

Maintainability & Manufacturing

Evaluating trade-offs & achieving technical solution that meet stakeholder requirements

Resolves conflicts by demonstrating leadership and appropriate decision-making competencies

Steering engineering change management including preparation & updation of engineering layouts (DMUs) &

Bill Of Materials, releasing add-delete list & engineering specifications

Dealing with vendors for the development of prototype parts to build proto vehicles for various testing & trials

Interacting with validation & homologation team to meet the functional & homologation requirement of the

vehicle

Delivering support for cost reduction proposals, resolution of field issues, alternate source development

Acting as Administrative Head, representing team in Management Meetings and ensuring inter-department

coordination,coaching & mentoring the team

Jul04-Aug05: Maruti Udyog Limited, Gurugram as Deputy Manager

Key Result Areas:

Coordinate & interact with FGP Italy engineers for localization of diesel engine components

Study the standards, drawings & 3D models in UG to ensure that sufficient information is available for

manufacturing the part in India

Conduct technical review of the vendor & survey their facilities to estimate their capability to manufacture the

components with required quality & volume

Ensure timely development of the components without compromise on Quality

May00-Jun04: Escorts Ltd. R&D Centre, Faridabad as Assistant Manager

Key Result Areas:

Manage and keep track of design cycle (from concept stage to production stage)

Packaging of the aggregates & finalization of concept layout in 3-D (I-DEAS )

Preparation of 3D models & detailed drawings of components

Generate FE Model & carry out FE Analysis to optimize design based on the constraints provided

Coordination with purchase team and vendor for proto part development

Preparation & release of engineering BOM, add delete list & other engineering specs

Apr99-Apr00: Continental Engines Ltd., Gurugram as Production Engineer Trainee

Key Result Areas:

CNC programming for machining of aluminum cylinder heads

Patents

Registration in Process Vide Patent Application No. 201********* for Vehicle Load Measurement System

Extracurricular Activities

Acted as Member of:

o Recreational CFT in Escorts Ltd. R & D Centre

o Best place to work CFT in M&M R&D Center

o M&M Nasik R&D football Team

o M&M Nasik R&D ESOPs Team

Personal Details

Date of Birth: 22nd April 1975

Languages Known: English, Hindi

Permanent Address: C/O Mr. Harikishan Rastogi, Sheetla Gali, Chhota Bazar,

Gwalior-474003, M.P.

Present Address: Flat No. 12, Sushil Ashish Apartment, Tidke Colony, Behind

Vedant Hospital, Nasik - 422002, Maharashtra

PROJECTS

Platforms

Worked as Project Manager on conceptualization, design, development of Xylo, Quanto, Nuvo Sport,

Marazzo & Scorpio vehicle Platforms

Xylo Projects

D2 & D4 variants on Xylo with new Powertrain

H series models on Xylo with m-Hawk 2.2 Litre engine

Xylo Panel Van

Xylo refresh

Two Celebration editions on domestic Xylo

Xylo RHD for South Africa market & LHD variant for Latin American Markets

Xylo Nine seater

Xylo with new interior theme & improved suspension

Scorpio Projects

Scorpio with Automatic Transmission

Scorpio with 1.99 Litres Engine for Delhi NCR

Scorpio Mild Hybrid (BSG )

Scorpio Limited Edition

Scorpio for South Africa Export

Scorpio with 140 HP Engine & 6 Speed Transmission

Scorpio BSVI

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