QA/QC Manager
Resume:
Employee Name
:
MOHAMMED ZIAUDDIN
Saudi Aramco-ID No.
8915173
Position
:
QC Manager
Contact Number/ Email
:
+966-********* / adq6jn@r.postjobfree.com
Date of Birth / Age
:
**-***-**** / ** Years
Marital Status
:
Married
Nationality/ Languages
:
Indian / English, Hindi, Urdu & Arabic
Educational Qualification
Degree / Diploma
Institute / Country
Period (From – To)
Bachelor of Mechanical Engineering (B-Tech)
Visveswariaha Technical University, Karnataka, INDIA
Graduated in Year 2008
Technical Certification:
CSWIP 3.1 Certified Welding Inspector Cert. No. 66920, TWI-UK
Quality Management System(QMS) Auditor/Lead Auditor Training Course 9001:2015 Cert. No. 1263
ASNT NDT Level II’s in
Ultrasonic Testing (UT)
Radiography Testing (RT)
Magnetic Particle Testing (MPT)
Liquid Penetration Testing (LPT)
Member of Saudi Council of Engineering, (Membership No. 693383)
Saudi Aramco Approved SAPID Quality Assurance Client Representative (GIS FAHSS/TUV Nord) with SAP No. 80001233
with CBT Qualified PID: Welding & NDT Inspector Qualification Exam, ID No. PV002045
Seminars/Trainings:
Working on Heights and Fall Protection
Safety Induction Orientation
Hydrogen Sulfide Awareness Training
Training of Portable Arc Monitoring System(PAMS) for Welding Procedure.
Brief Profile:
Having more than 13.3 years of professional experience in the field of Construction Mechanical (Piping/Welding) Engineering, Inspection in Welding, structural, NDT, Fabrication & Erection in Mechanical Plant/Construction for Oil & Gas Industry at various Petrochemical and Power Plant Projects in and outside the Kingdom, including planning, organizing, scheduling and implementing strict code of conduct onsite, technical coordination with Client and Consultant achieving targets in line with the Planned Schedules, well developed management skills. Have an excellent communication and interpersonal skill with the ability to interact with individuals at all level. Previous engaged with Multinational / international project such as oil and gas refineries, petro chemical & power/ industrial plant and providing input to the project management, design, site execution, supervision. Quite familiar with international standards and codes applicable for Construction and QA/QC in Piping Installations both A/G&U/G. Carrying out stage inspections as per quality control plans / projects documents control and test pack preparation. Experience of working in piping fabrication shop and on construction projects sites. Handling different types of materials like SS CS ( normal and low temperature materials) and Non-metallic materials like RTR, HDPE,PVC & CPVC for underground pipeline. Experience of working in process piping, pipe line, Tanks and structural fabrication and erection.
Work Experience (Years)
In KSA:
11.1 Years
Outside:
2.2 Years
Total:
13.3 Years
Summary of Work Experience History (From Present to Previous):
1.)
Name of Company / Country
:
Saad Ali Al Essa Group
Project
:
Water Handling Debottlenecking Project South Ghawar Area, Saudi Arabia.
Position Held
:
QA/QC Supervisor (Piping/Welding)
Period (From- to)
:
January 07, 2020 to continue
2).
Name of Company / Country
:
Saad Ali Al Essa Group
Project
:
Sour Water Pipeline Project Ju’ymah NGLF to RTR
Position Held
:
QA/QC Supervisor (Piping/Welding)
Period (From- to)
:
Nov 25, 2020 to Dec 31, 2020
3):
Name of Company / Country
:
Jana Marine Services LLC.
Project
:
Offshore Hook-up and Upgrade Modification Project.
Position Held
:
Mechanical QA/QC Supervisor
Period (From- to)
:
October 20, 2020 to November 20, 2020
4):
Name of Company / Country
:
PETROJET Company Limited, Saudi Arabia
Project
:
Downstream Pipeline Haradh Increment Project (HUG-2)
Position Held
:
QA/QC Supervisor Welding
Period (From- to)
:
July 15, 2020 to October 08, 2020
5):
Name of Company / Country
:
National Inspection & Technical Testing Company Ltd. [FAHSS/TUV Nord, Saudi Arabia]
Project
:
Projects inspection handled :
1.Saudi Aramco Marine Terminal project (From June-2017 to Feb-2018).
2.Jazan Economics City Commercial Port ONS/Offshore Project (From Feb-2018 to May-2020.)
3.Petro Rabigh Accelerated Reliability Enhancement Program Turnaround (AREP Project)
Position Held
:
QA/QC Engineer (JAPID) Saudi Aramco Client Representative, Jazan & Petro Rabigh.
Period (From – To)
:
April 2017 To May 2020
Key Job Responsibilities
:
Monitor and/or perform quality activities at all stages of project. Assure that work is in compliance with Client requirements, Standards, procedures, Specification, and Schedule Q of the project contract.
Ensuring and implementing the complete Quality Management System throughout the project
Reviewing project related Quality Control Procedure, Method Statements and Special Activity Procedure in compliance of company and international standards.
Monitor performance of the contractor quality system. Review contractor Project Quality Procedure, Inspection procedures for various site activities.
Review project drawings, contractor’s Project quality plan (PQP), Special process procedures (welding, hauling, coatings, NDT procedures etc...)Monitor performance of the contractor quality system.
Review contractor Project Quality Procedure, Inspection procedures for various site activities.
Review WPS, PQR, Welder Qualification documents and issue welder JCCs.
Review NDT and Coating procedures, verify the personnel qualifications.
Review Hydro test packages & layup procedure and witness the testing.
Monitor the welding activities at site by performing surveillance inspections. Witness and approve welding inspections.
Participate in walkthrough prior to handover and issue punch-list to the contractor.
Monitor the site activities and perform log book entries and issue NCRs.
Focus assessment of different ongoing activities and documents. Perform root cause analysis, assessments, and recommend short and/or long-term remedies.
Issuance of Non Conformance Reports (NCR), Standard or code violations and their corrective action follow up until closing.
Reviewing project quality documents, i.e. WPS/PQR, WQT, NDE procedures and method statements.
Managing QA/QC/Inspection interfaces and ensure that Project Quality standards/Procedures codes. Reviewing project quality documents, i.e. WPS/PQR,WQT,NDE procedures and method statements
Monitor and/or perform quality activities at all stages of project. Assure that work is in compliance with Client requirements, Standards, procedures, Specification, and Schedule Q of the project contract.
Ensuring and implementing the complete Quality Management System throughout the project
Monitor and/or perform quality activities at all stages of project. Assure that work is in compliance with Client requirements, Standards, procedures, Specification, and Schedule Q of the project contract.
Ensuring and implementing the complete Quality Management System throughout the project
Reviewing project related Quality Control Procedure, Method Statements and Special Activity Procedure in compliance of company and international standards.
Monitor performance of the contractor quality system. Review contractor Project Quality Procedure, Inspection procedures for various site activities.
Review project drawings, contractor’s Project quality plan (PQP), Special process procedures (welding, hauling, coatings, NDT procedures etc...)Monitor performance of the contractor quality system.
Review contractor Project Quality Procedure, Inspection procedures for various site activities.
Review WPS, PQR, Welder Qualification documents and issue welder JCCs.
Review NDT and Coating procedures, verify the personnel qualifications.
Review Hydro test packages & layup procedure and witness the testing.
Monitor the welding activities at site by performing surveillance inspections. Witness and approve welding inspections.
Participate in walkthrough prior to handover and issue punch-list to the contractor.
Monitor the site activities and perform log book entries and issue NCRs.
Focus assessment of different ongoing activities and documents. Perform root cause analysis, assessments, and recommend short and/or long-term remedies.
Issuance of Non Conformance Reports (NCR), Standard or code violations and their corrective action follow up until closing.
Reviewing project quality documents, i.e. WPS/PQR, WQT, NDE procedures and method statements.
Managing QA/QC/Inspection interfaces and ensure that Project Quality standards/Procedures codes. Reviewing project quality documents, i.e. WPS/PQR,WQT,NDE.
Reviewing project quality documents, i.e. WPS/PQR, WQT, NDE procedures and method statements.
Managing QA/QC/Inspection interfaces and ensure that Project Quality standards/Procedures codes. Reviewing project quality documents, i.e. WPS/PQR,WQT,NDE
2).
Name of Company / Country
:
SHILPI ENGINEERING PVT. LTD.
Project
:
Extension of BPCL Refinery Chembur Mumbai
Position Held
:
QC Manager
Period (From – To)
:
April 2016 to March 2017
Key Job Responsibilities:
Worked as Quality Manager to monitor and implementation of the QC inspection procedure.
To Ensure that Quality Plan, Procedure and Objectives are understood and implemented within the Quality function.
Effective implementation of the PQP and QC procedure.
Takes immediate action to Address quality issues with Project Management.
Preparation and submission of Monthly Quality Management Report.
Prepare Weekly Quality Report as per PQP and Client Requirement.
Implement corrective action reports based from QA reports.
To make sure the logs are updated of monitoring and measuring devices, Welders and NCRs
Preparation of 2 week look ahead reports.
Monitoring of construction and installation work activities co-ordination with inspector.
Monitoring Inspection progress, review inspectors reports and documentation and verify upon completion of work, that all requirement have met, and the required quality record have been collated and filed.
To educate and train the staff and workers about ISO 9001 and its implementation.
To make sure the submission of weekly reports.
To Ensure that Quality deliverables are in line with the stipulated requirements of Schedule Q of Saudi Aramco.
Expedite and keep records of completed weld joints, RT reports, Weld map, RFI, SATIP,SAIC and SATR.
Review welder JCC as per required WPS and maintaining the records for renewal.
Keep close monitoring on welders first three performance of production joint as per the requirement of SAEP-324.
Maintain NCR/Surveillance reports Issued Log
Prepare WPS and maintain log
Responsible to arrange Procedure Qualification Test and maintaining PQR
Close monitoring welder performance based on weekly progress & maintain Welder performance log
Follow-up daily NDT activities with site NDT – Coordinator & NDT agencies.
Responsible to arrange Equipment & Tools calibration and maintaining their log.
Maintain project welders log & responsible for arranging WQT.
Daily monitoring inspector’s performance.
Follow-up Client's NCR/LBE for required corrective actions and make sure they are closed.
Conduct Internal Meetings with Inspectors time to time to monitor their performance
Closely monitoring Welding Consumable Room for proper preservation as required by standard procedures.
Review & monitor welding consumable issuance log.
Solve the problems regarding to welding, piping, and pressure vessels with stand up the standard and technical point of view.
Weekly meeting with the owner/client for checking review the inspection problems last week.
Reporting and get alarms for the management for any technical issues not matching with client requirements or standard.
Daily following the subcontractor's inspection activities and give direction instructions /alarms to avoid any technical problems.
Review of Material Test Certificates & random physical verification of material prior to commencement of fabrication activities
Prepare weld repair rate and give guidance for improvement to reduce the repair percentage.
3).
Name of Company / Country
:
Samsung Engineering Company Ltd, Saudi Arabia.
Project
:
IBN SINA Fuel gas pipeline project
Position Held
:
QC Welding Inspector SAP No. 70018885
Period (From – To)
:
Jan 2016 to March 2016
4).
Name of Company / Country
:
Samsung Engineering Company Ltd, Saudi Arabia
Project
:
LUBREF YANBU REFINERY EXPANSION PROJECT
Position Held
:
QA/QC Mechanical Welding Inspector SAP No. 70018885
Period (From – To)
:
Feb 2015 to Jan 2016
5).
Name of Company / Country
:
Samsung Engineering Company Ltd, Saudi Arabia
Project
:
SHAYBAH INLET AND GAS TREATMENT PROJECT
Position Held
:
QA/QC Welding Inspector SAP No. 70018885
Period (From – To)
:
June 2014 to Feb 2015
6).
Name of Company / Country
:
Samsung Engineering Company Ltd, Saudi Arabia
Project
:
WASIT CO-GENERATION & STEAM GENERATION PROJECT, KHURSHANIYA
Position Held
:
QA/QC Mechanical Welding Inspector
Period (From – To)
:
April-2013 to June-2014
Key Job Responsibilities:
Inspection on pipeline, flow line, piping construction and erection activities.
Qualifying the welding procedures and welder to the applicable codes.
Implementing the contract quality plan Inspection test Plan (ITP) and other quality procedure for obtaining quality product.
Inspection carried to verify and compliance with specified WPS, Consumables handling, Post weld visual, Material traceability etc.
Preparing and maintaining all quality records for final test pack.
PQR testing witness. WPS reviewing and submitting to Saudi Aramco. Co-Ordination and conduction of PQR.
Qualifying welders as per approved WPS (WQT)
Inspection of Carbon Steel and Stainless Steel Materials
Inspection of structural welding of pipe supports for new installed lines. Maintaining the continuity of Welders.
Selection and Witness of RT, MT and PT joints.
Preparation of Daily fit up report and reviewing weld repair rate. Witnessing of Re-calibration of Welding Machines.
Witness Mechanical testing of Production test coupons and chemical testing along with the third party and client.
Daily production weld joints inspection and Preparing weld map as per piping class and Isometric drawing.
Weld visual inspection of steel structural, static and rotary equipment. Preparation of welder performance matrix.
Inspection of welding consumables for CS and SS.
Ensure that the construction materials received are in accordance with Identification, Traceability and Correlation with MTC.
Inspection of Fit up, Welding Techniques, Weaving, Shielding etc. during Welding.
Proper Implementation of WPS before during and after Welding.
Qualifying welders as per approved WPS (WQT).
Review of WPS and PQR as per project specification. Familiar with NDT MT, PT and RT
To follow all quality control procedure, inspection and test plan
Checking joint fit-up & Monitoring and controlling welding consumables.
Familiar with welding inspections that is before, during and after welding activities as per SATIP.
Reviewing filler wires and electrodes of welding procedure specification
Monitoring Qualification and performance of welding personnel.
Supervision and inspection of Welding and Pre-heat of weld.
Development and implementation of inspection checklist and report/format.
Co-ordination of all destructive and Non-destructive testing at various sites for different clients.
Responsible for alloy metal verification (PMI). Maintaining the continuity of Welders. Selection of RT, MT and PT joints. Preparation of Daily fit up report.
Witnessing of Re calibration of Welding Machines.
Reviewing the Inspection Test Procedures, Welding Procedure Specification & Welding Procedure Qualification.
Supervising and reporting the Inspection activities of sub-ordinates.
Assist in achieving the Quality requirements as per Schedule ‘Q’.
Ensures that all inspection activities are performed as per approved Inspection & Test Plans ( ITP)
To check the welding equipment’s and welding consumables welding procedure specification
7).
Name of Company / Country
:
ANABEEB Services Co. W.L.L, Qatar
Project
:
Extension Project with Turnaround in Qatar Liquefied Gas Company
Position Held
:
QC Supervisor Welding
Period (From – To)
:
April-2012 to Feb-2013
Key Job Responsibilities:
Preparation / reviewing of WPS & PQR, generation of Welding Procedure Specification (WPS) and get approved from CSD/PID as per project requirements.
Witness the welding procedure qualification and welder performance qualification as per the code requirement.
Inspection of ongoing work activities and checking the compliance of work procedure (WPS, Qualified welders and the correct materials usage)
Close monitoring welder performance based on weekly progress & maintain Welder performance log
Allocation of quality personnel to the various areas of site activity.
To attend and contribute to site and project technical meeting as necessary.
To provide early warning of potential quality problems as proactive notification.
Review welder JCC as per required WPS and maintaining the records for renewal.
Check the welders qualification according to the code and standard ASME Sec IX and API 1104
Issuance of NCR if any nonconformity found.
Perform root cause analysis of a non-conformity.
Provide the corrective and preventive action for the non-conformity.
Maintain the record of all non-conformities and logbook entries.
Solving site related quality problems and reporting any major quality issues to the Quality Manager.
To provide expertise to site team to avoid/resolve quality problems.
Coordinate with subordinate welding inspector on all the welding issues, Engineering technical queries.
Maintaining and calibration of log of all the welding equipment, gauges and tools.
Witnessing Welder Performance Qualification test (WQT)
Assuring that welders are properly qualified before performing production welding.
Making certain that all welding, NDE and heat treatment operations are performed in accordance with the applicable rules of the ASME Code, Sections I, V, VIII and IX or others.
Inspection of welding consumables materials to ensure it complies with the approved WPS & PQR and maintain the baking records of low hydrogen electrodes.
8).
Name of Company / Country
:
Mohd. Faleh Al-Hajri Cont. Est. Saudi Arabia
Project
:
Install Gas Dehydration system & Reconditioning project
Position Held
:
QC Engineer (Piping/Welding)
Period (From – To)
:
Oct-2009 to Jan-2012
Key Job Responsibilities:
To check the welding equipment and welding consumables validate certificate of calibration.
Suggest Technical advice and expertise to the project QA/QC personnel at site.
Analyzing high Weld Repairs and giving guidance to reduce the Repair rate.
Selecting the joints for the random Radiography based on welders quality performance.
Maintaining Backup for welder performance record of two week look ahead schedule.
Incoming material Inspection and Stock material preservations.
To check the internal cleaning of the pipe before fit-up Inspection.
To grind and do applicable NDT if found any defect in the base metals.
To check the fit-up before welding for root gap, root face and bevel preparation as per the WPS.
Responsible for actual measurement of all fabricated spool.
Responsible on checking materials to be used in the fabrication shop.
Check materials and consumable certificates.
Check material traceability inspection by confirming heat numbers of each pieces and fittings as noted on Material Traceability Record (MTR)
Responsible to review and confirm as-built drawing for all fabricated pipes and tanks and submit as-built drawing to engineering for documentation.
Correct level and method of pre-heat applied prior to tack welding.
All tack welding to be monitored and Inspected.
Whether conditions ( Mainly for site work, welding is generally halted when inclement)
Pre-heating values (Heating method, location and control method)
To check the current and voltages are supplied as per the WPS range.
To inspect the travel speed which is to be in the range of WPS?
Welding and/or purging gasses (Type, pressure/flow and control method)
Welding condition for root run / hot pass and all subsequent run and inter-run cleaning.
Minimum or maximum inter-pass temperature (Temperature control method).
To perform post weld visual inspection and make comments if the welding doesn’t meets the requirements of ( ASME 31.3).
Preparation of daily welding reports.
Well familiar with Saudi Aramco Quality Management Information System (QMIS).
To prepare the NDT request as per the applicable code, standard requirement.
Coordinating with Third party Inspection in welding process and testing.
Witnessing the inspection of Ultrasonic, Magnetic particle and Penetrant testing methods according to different codes and standard.
Coordinate with NDT activities and review the NDT reports.
Witnessing of Positive Material Identification (PMI).
Closely involved in the preparation of the Hydro Test packages for the welded and coated pipelines.
Prepare Pre-hydro test punch listing, check welding summary and all other contents of hydro test package & submit to Client for final review.
Witnessing Hydro test activities at site until completion and water draining.
Familiar with codes and standards ( ASME B31.3,B31.4,B31.8, API510, API570, ASME SEC IX, ASME SECV, ASME SECIIC & AWS D1.1).
9).
Name of Company / Country
:
Process Construction & Technical Services Pvt.Ltd. Mumbai
Project
:
Pipeline Continent Project
Position Held
:
Mechanical Engineer (Inspection)
Period (From – To)
:
Aug-2008 to Sep-2009
Key Job Responsibilities
:
Monitor & Implement QA/QC Control & Procedures of the company as well of the client.
Familiar in P&ID diagrams.
Well conversant in Isometric and Engineering drawings.
Studying drawing of Piping and Structural.
Conversant with Carbon steel and Alloy steel.
Monitoring sub-contractor activities and quantity survey / work progress.
Having the sound knowledge of most commonly used welding processes like SMAW, GTAW, GMAW, FCAW& SAW.
Knowledge of destructive and Nondestructive testing.
Able to carry out procedure qualification & performance qualification test for welding work.
To check the joint configuration like root gap, bevel angle, root face, groove angle, etc as per the approved WPS.
To check the preheat temperature as per the WPS.
Surveillance inspection during welding includes welding parameter interpass temperature, weaving of electrode, baking holding & potable ovens, control of electrode/filler wire according to WPS.
Trained welders for minimizing weld defects
Ensure the materials traceability, Weld No, Welder No, consumables etc as per the project requirements.
Monitoring the Heat Input randomly for all materials
To study the drawings/ documents received from client for execution at site and clarify ambiguity if noticed in them.
To plan for requirement of materials based on drawings/ documents received from client.
To update the list of drawings received from client and reconcile the ones issued for execution.
To monitor the daily progress to ensure the availability of sufficient manpower, materials to achieve the progress as per schedule.
Monitoring and preparing the progress reports.
Visual checking of pipes and fittings for proper material specs, measurement, alignment, and orientation of spool fabricated.
Inspection of welding activities at Fabrication shop.
Aiding customer and owner representative for final inspection and acceptance.
Co-ordination of Inspection activities with Client.
Carry out weld Repairs by identification from traces of radiography films, Review and maintain the inspection report and NDT reports.
Witness calibration of pressure gauges and pressure relief valve.
Monitor and witness the Hydro test and check its holding time.
Review the necessary documents for hydro test pipe.
Civil ID Number (Saudis)
Issued At
Issued Date
Expiry Date
N/A
N/A
N/A
N/A
Passport Number
Issued At
Issued Date
Expiry Date
S3104773
Jeddah
25/01/2018
24/01/2028
Iqama Number
Issued At
Issued Date
Expiry Date
Jubail
12/08/2022
Driving License Number
Issued At
Issued Date
Expiry Date
Jubail
24/05/2017
04/02/2027
Declaration
I hereby declare that the above-mentioned information is true to the best of my knowledge and belief.
Signature
Date
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