SENTHIL KUMAR BALASUBRAMANIAN

LEAD SUPPLIER QUALITY ENGINEER

adpzfr@r.postjobfree.com

+91-999******* (India)

JOB OBJECTIVE

Scaling new heights of success with hard work & dedication and leaving a mark of excellence on each step; aiming for challenging assignments in Quality Assurance/Quality Control, Documentation & Inspection of Static and Rotating equipment in a leading reputed organization AREAS OF EXPERTISE

Quality Assurance

SAP- ERP

Intelex

APQP

PPAP

ISO 9001

5S

SIX SIGMA

Digitalization of QC

activities

Supplier Quality

Quality Control

Welding

Non-Destructive testing

Painting Inspection

Liaison & Coordination

Reporting & Documentation

PROFILE SUMMARY

A competent professional with more than 10 years of rich & versatile experience in Supplier Quality Assurance/ Control and Testing & Inspection of Static, Rotating equipments & Structural for Offshore and Oil & Gas industry.

Presently working in Suez Water technologies and Solutions, Bangalore, India as Supplier Quality Engineer from September 2020 to till date.

Worked in TATA Projects Limited, Chennai, India as Supplier Quality Engineer from October 2018 to February 2020.

Worked in PETRONASH FZE, Dubai, UAE as QA/QC Engineer from June 2017 to September 2018.

Worked in PERFECT INTERNATIONAL FZC, Sharjah, UAE as QA/QC Engineer from September 2015 to June 2017.

Worked in REGIONAL ENGINEERING WORKS, Trichy, INDIA as Quality Control Engineer from Feb 2012 to May 2015.

Extensive experience in Welding & NDT activities- Qualifying, reviewing and approving of procedures, monitoring jobs across the projects and maintaining the engineering standards.

Well versed with the Blasting & Painting / Coating Inspection including Hydrostatic Test, Pneumatic Test, Leak Test and Final Inspection

An innovative & creative professional with strong planning, communication, interpersonal & negotiation skills.

CERTIFICATIONS / OTHER COURSES

API Pressure Vessel Inspector Certification- API 510 (Certificate No: 97859)

Certification Scheme for Welding Inspection Personal (CSWIP 3.1 –ID:65787)

ASNT Level ІІ in Non-Destructive Testing (Magnetic Particle Testing)

ASNT Level ІІ in Non-Destructive Testing (Ultrasonic Testing)

ASNT Level ІІ in Non-Destructive Testing (Radiographic Testing)

ASNT Level ІІ in Non-Destructive Testing (Liquid Penetrant Testing) CORE COMPETENCIES

Quality Assurance/Control:

Maintaining and developing of quality tools like SAP, APQP, Intelex and digitalizing of quality activities.

Developing Standard Operating procedure.

Developing Quality Management System as per ISO and international standard.

Global Standardization of Qc documents.

Inspection:

Conducting Welding Procedure Qualification & Welder Performance Qualification Tests for different welds; monitoring stage wise welding jobs and preparing documents for the same

Developing procedures on General procedures, Hydro Testing & NDT maintaining flow of test packages between Sub-contractor, Contractor & Representatives and handling troubleshooting, failure analysis & root cause analysis for the same

Project Management:

Managing end-to-end execution of projects from the stage of tendering to handover with respect to cost, resource deployment, time over-runs & quality compliance

Liaising with third party inspection companies & clients to execute projects by identifying non-conformances & resolving them through preventive actions as per ITP procedures. CODES, STANDARDS AND SPECIFICATIONS

AWS D1.1

ASME B31.3

ASME Sec IX

ASME Sec VIII Div I & II

ASME Sec V

ASME Sec II

Shell DEP Specifications

PDO Specifications

ADCO Specifications

KOC Specifications

KNPC Specifications

British Petroleum

API 650

API 598

ORGANISATIONAL EXPERIENCE

September 2020 to Till Date SUEZ Water Technologies and Solutions, Bangalore, INDIA Supplier Quality Engineer

Role:

As Lead Supplier Quality Engineer:

Initiating and developing of Centre of Excellence (COE) activities in India for the operations across the Global.

Standardizing and developing of QC documents across Global operations.

Assisting Estimation and engineering team in during pre-bid stage.

Supporting Quality and engineering team for technical expertise.

Estimating the Project vise Quality hours and cost.

Supporting the project team across the global.

Developing and implementing digital tool for Quality activities.

Developing, implementing and evaluating of SAP (ERP), Intelex, PDT, APQP, PPAP tool to assess the supplier performance.

Coordinating with Supplier across the Global for daily today activities and quality requirements.

Evaluating and qualifying the TPI agency and inspector as per the project and company requirements.

Coordinating with TPI agency & supplier and arranging inspection on timely & cost effective manner.

Coordinating with clients for project requirements.

Preparing and submitting of Quality documents/ procedures as per project and client requirements.

Reviewing and approving of Supplier quality documents.

Following with client for NCR close out and digitalization client NCR.

Finding out the Supplier Non-conformance and raising NCR.

Analyzing the supplier performance on quarterly basis and coordinate with supplier in-order to meet the company requirements.

Reviewing and approving of TPI invoices.

Maintaining and Documenting of quality expenses against projects and ensuring within the budget limit. October 2018 to February 2020 TATA PROJECTS LIMITED, CHENNAI, INDIA Supplier Quality Engineer

Role:

As Supplier Quality Engineer:

Execute out visual and dimension inspection for various pressure vessel, structural steels, storage tanks and heat exchanger.

Participating in Kick of meeting with clients.

Auditing, reviewing and approving subcontractor and their procedures.

Execute out expediting activities as per client requirements at vendor location.

Witnessing Hydraulic power pack function test, dimension inspection as per drawing, data sheet and specification.

Witnessing valve’s function test, seat leak (pneumatic & Hydro) test, Body leak test, visual and dimension of below mentioned valves.

Gate Valve

Ball Valve

Global Valve

Butterfly Valve

Control Valves.

Pressure Safety Valves

Actuator function test

Control valve stork check.

Non Return Valves

Review the drawing and ensure that latest revision is available in the vendor location.

Carry out visual and DFT inspection on various types of coated products. June 2017 to September 2018 PETRONASH FZE, DUBAI, UNITED ARAB EMIRATES Quality Assurance/Quality Control (QA/QC) Engineer Role:

As QA/QC Engineer:

Prepare inspection and test plan, test procedures as per code and project specifications.

Prepare material technical delivery condition based on code and client requirements.

Prepare, qualify and approve WPS, PQR as per the codes and the project specifications.

Prepare heat treatment request as per PQR/WPS and applicable code and verifying the charts.

Qualifying welders for various materials as per WPS and re-qualifying the existing welder.

Surveillance & control of storing welding consumables.

Handling & maintaining the quality documents.

Record and report Quality activities on daily basis.

Coordinating with Authorized inspector, TPI & surveyors regarding inspection and reports

Maintaining interface with the client to ensure that all contractual and code requirements are met with regards to quality.

Quality inspection of process equipment such as skid packages, pressure vessels, piping spools and structures, fit-up visual and non-destructive inspection as per code

Interpretation and assurance of latest revision drawings issue for fabrication

Reviewed and accepted material receiving inspection and vendor supplied equipment’s.

Surveillance inspection (fit up, weld visual, weld consumables check and monitoring of various welding process)

Execute hydro-test and pneumatic test per ITP

Inspect and interpretation of non-destructive test (RT, MT, PT AND UT) reports.

Inspection of hardness, ferrite test and preparing reports.

Prepare test packs for piping spools with corresponding NDT, MTC and relevant documents as per client requirement

To interpret P& ID drawing and ensure the lines, valves and instruments are assembled as per the requirement.

Execute out Factory acceptance test for the complete skid packages including manual operated valves, pneumatic operated control valves, flow meter, level gauges, etc.

Verification of completeness as per purchase order.

Preparation of manufacturing record book as per relevant code and client specifications prior to release of equipment. Equipment’s handled:

1, Chemical Injection Skid Package

2, Gas Modular Skid Package

SL.

NO

PROJECT DESCRIPTION OD mm

THK

mm

MATERIAL STAMP CODE

CLIENT / END

USER

01

Supply of

Corrosion

Inhibitor

Injection Skids

Supply of Corrosion

Inhibitor Injection

Skids

Package

232

Nos

S355JR

&S275JR &

SA333 Gr.6,

SA 106

Gr.B,

SA105,

SA312

TP316L,

SA790

UNS31803

U

ASME B31.3,

AWS D1.1,

ASME Sec VIII

Div.1, API

650&Aramco

Specifications

Saudi Aramco,

PDO, ADMA &

KOC, Occidental

of Oman,

Khusheim

Industrial Services,

MECC

02

Supply of Gas

Modular Skids.

Supply of Gas

Modular Skids.

Package

54

Nos

03

Supply of Oil

Modular Skids.

Supply of Oil Modular

Skids.

Package

14

Nos

September 2015 to June 2017 PERFECT INTERNATIONAL FZC, SHARJAH, United Arab Emirates Quality Assurance/Quality Control (QA/QC) Engineer Role:

As Quality Assurance/Quality Control (QA/QC) Engineer:

Study and verify the Material Purchase Specification based on code and client's requirement.

Inspecting the inward materials incompliance with the code requirements, client specification and as per quality standards (ITP).

Review of Mill Test Certificates and heat treatment reports incompliance with code and client requirements.

Preparing and reviewing of welding consumable storage procedure and Performed in-process surveillance & control for storage of CRA welding consumables.

Review of drawings and ensure that the latest revision is available.

Preparing and reviewing of ITP, WPS, PQR and weld summary as per the Code and Client requirements.

To co-ordinate with Client, TPI agencies & surveyors regarding the inspection in the manufacturing location. Coordinating and Ensuring the QC activities are carry out as per the approved Quality assurance plan and obtain clearance/ IRN,

Reviewing of client NCR & comments and closing with priority.

Prepare and review of quality documents such as Welding/Painting procedure specification, PQR, Work Method statement, Standard Operating Procedures, Standard Inspection Procedures, Inspection Test Plans, Material Test Certificate, Equipment Health Certificates, Instrument Calibration Certificates, etc.

Inspecting plates & Pipes edge preparation, joint configurations & ensuring the Fit- ups in line with drawing/ WPS and ensuring ovality, offset and alignment are within the range.

To check the dish end ID, OD, straight face, height and alignment of shell assembly, elevation, projection of nozzle and prepare the report.

Inspecting of de-cladding, clad restoration and weld overlay

Carrying out the QC activities as per the approved Quality assurance plan.

Co-ordinate with the NDT third party Examination & testing agencies for the relevant testing and examination as to comply with the Requirements of code and client.

Witness & monitor the Preheat, Post weld heat treatment are carried out according to the requirement of the WPS, project specification and the relevant standard, review the PWHT Chart.

To review radiographic films, and witnessing of UT, PT and MPI reports as per acceptance standards and project specification Before & after PWHT. Piping line check, prior to release for hydro testing, punch list preparation, punch clearing, confirm repairs, re-testing and re-inspection

Preparing and review of Hydro test pack, line history sheet prior to pressure testing as per client requirements.

Witnessing of Pressure Test as per QAP, drawing, applicable code and project specification

Inspection of Flushing, draining & drying, chemical cleaning and final painting of pipe spools.

Check flow direction of valves and confirmation of the piping system concurring with the flow diagram

Carry out final Factory acceptance test (FAT) as per approved drawing and P& ID and rising of Punch Points.

Witnessing Blasting/ Surface Preparation inspection and monitoring atmospheric condition before painting and during painting as per standard

Painting/ Coating inspection, as per standards and specification.

Adhesion test (Cross cut, Hatch Cut and pull off test)

Preparing and review of QC dossier as per project requirements. Equipment’s handled:

1, Pressure Vessel

2, Heat exchanger

3, Storage Tanks

4, Piping Skid Packages

SL

NO

PROJECT DESCRIPTION

OD

mm

THK

mm

MATERIAL STAMP CODE

CLIENT / END

USER

1

Produced

Water

Treatment

and Open

Drain

Treatment

Package

Induced Gas Flotation 2743 14

SA516 GR.485

(Gr.70) (N)

U

ASME Sec VIII

Div.1

Siemens/Petrofac/

BP Khazzan

2 Walnut Shell Filter 2438 14

SA516 GR.485

(Gr.70) (N)

U

ASME Sec VIII

Div.1

Siemens/Petrofac/

BP Khazzan

3 Backwash Tank 4020 10

SA516 GR.485

(Gr.70) (N)

--

API 650 11th Ed.

June 2007

Siemens/Petrofac/

BP Khazzan

4 Sludge Tank 4020 10

SA516 GR.485

(Gr.70) (N)

--

API 650 11th Ed.

June 2007

Siemens/Petrofac/

BP Khazzan

5 Slop Oil Tank 2320 10

SA516 GR.485

(Gr.70) (N)

--

API 650 11th Ed.

June 2007

Siemens/Petrofac/

BP Khazzan

6 Flow Equalization Tank 3520 10

SA516 GR.485

(Gr.70) (N)

--

API 650 11th Ed.

June 2007

Siemens/Petrofac/

BP Khazzan

7

Backwash Clarifier

Tank

4020 10

SA516 GR.485

(Gr.70) (N)

--

API 650 11th Ed.

June 2007

Siemens/Petrofac/

BP Khazzan

8

Corrugated Plate

Interceptor

3400 x

2820

10

SA516 GR.485

(Gr.70) (N)

--

General

Engineering

Practise

Siemens/Petrofac/

BP Khazzan

9

Sohar

Refinery

Improvem

ent Project

HP BFW pump seal

exchanger

233 7.04 SA 106 GR. B --

ASME Sec VIII+

TEMA+ API660

ORPIC/ Petrofac

10

Sohar

Refinery

Improvem

ent Project

MP BFW pump seal

exchanger

233 7.04 SA 106 GR. B --

ASME Sec VIII+

TEMA+ API660

ORPIC/ Petrofac

11

Satah Al

Razboot

Sulfuric Acid Tank 2812 6 SA 240 Gr.316L --

Good Engineering

Practise

AQUATECH/

HYUNDAI/ ADMA

12

Satah Al

Razboot

Sodium Hydroxide tank 1612 6 SA 240 Gr.316L --

Good Engineering

Practise

AQUATECH/

HYUNDAI/ ADMA

13

Satah Al

Razboot

Scale Inhibitor tank 1612 6 SA 240 Gr.316L --

Good Engineering

Practise

AQUATECH/

HYUNDAI/ ADMA

14

Satah Al

Razboot

Sodium Bisulphite tank 1612 6 SA 240 Gr.316L --

Good Engineering

Practise

AQUATECH/

HYUNDAI/ ADMA

15

Satah Al

Razboot

Sodium Bicarbonate

tank

1212 6 SA 240 Gr.316L --

Good Engineering

Practise

AQUATECH/

HYUNDAI/ ADMA

16

Satah Al

Razboot

Common clean up tank 2812 6 SA 240 Gr.316L --

Good Engineering

Practise

AQUATECH/

HYUNDAI/ ADMA

17 EPC FOR

MENDER

FIELD

DEVELOP

MENT

PROJECT

PHASE I

Closed Drain Drum 2680 12

SA516 GR.485

(Gr.70) (N) +

Alloy 825

Cladding

U

ASME Sec VIII

Div.1

China Petroleum/

ADCO

18 Nitrogen receiver 1684 12

SA516 GR.485

(Gr.70) (N)

--

ASME Sec VIII

Div.1

China Petroleum/

ADCO

19 Instrutment receiver 1684 12

SA516 GR.485

(Gr.70) (N)

--

ASME Sec VIII

Div.1

China Petroleum/

ADCO

20

NAG

LTFD

PHASE 1

PROJECT

TO

INSTALL

500

MMSCFD

GDU

Wellhead Inline

strainer

508 36

SA 350 LF2 CL1

+ Alloy 625

U2

ASME Sec VIII

Div.2

Barton/ Petrofac/

Tatweer Petroleum

21 Wellhead inline strainer 610 47

SA 350 LF2 CL1

+ Alloy 625

U2

ASME Sec VIII

Div.2

Barton/ Petrofac/

Tatweer Petroleum

22

Anticing

Inhibitor

additive

vessel

Anticing Inhibitor

additive vessel

3024 12 SA 240 Gr.316L U

ASME Sec VIII

Div.1

Petrofac/ KNPC

23

RABAB

HARWEE

L

INTEGRA

TED

PROJECT

Duplex Sample Cooler 610 12

SA790

UNS31803,

SA240

UNS31803,

ASME Sec VIII

Div.1

Petrofac/ PDO

24

Produced

Water

Treatment

and Open

Drain

Treatment

Package

Filter Feed pump and

Recirculation Pump

piping skid

1

Floor

16000

x 5230

x 1945

S355JR

&S275JR &

SA333 Gr.6,

SA350 LF2,

SA312 TP316L,

SA790

UNS31803

--

ASME B31.3 & BP

Specifications

Siemens/Petrofac/

BP Khazzan

25 Walnut shell filter skid

1

Floor

20000

x 5230

x 2658

--

ASME B31.3 & BP

Specifications

Siemens/Petrofac/

BP Khazzan

26

Backash pump Piping

skid

1

Floor

5700 x

5000 x

2202

--

ASME B31.3 & BP

Specifications

Siemens/Petrofac/

BP Khazzan

27

Backwash Clarifier

Sludge & Water pump

piping skid

1

Floor

10100

x 5390

x 2588

--

ASME B31.3 & BP

Specifications

Siemens/Petrofac/

BP Khazzan

28

Oil recovery pump

piping skid

1

Floor

5550 x

4880 x

2182

--

ASME B31.3 & BP

Specifications

Siemens/Petrofac/

BP Khazzan

29

CPI Sludge pump &

CPI effluent pump

piping skid

1

Floor

9250 x

3730 x

1885

--

ASME B31.3 & BP

Specifications

Siemens/Petrofac/

BP Khazzan

30

Recycle Pump piping

skid

1

Floor

9800 x

5180 x

2385

--

ASME B31.3 & BP

Specifications

Siemens/Petrofac/

BP Khazzan

31

Produced

Water

Treatment

and Open

Drain

Treatment

Package

CPI feed pump &

Centrifuge feed sludge

pump piping skid

1

Floor

9050 x

4680 x

2067

--

ASME B31.3 & BP

Specifications

Siemens/Petrofac/

BP Khazzan

Feb 2012 – March 2015 REGIONAL ENGINEERING WORKS, TRICHY, INDIA Quality Control (QC) Engineer

Role:

As Quality Control (QC) Engineer:

Develops, implements and manage procedures for inspection

Plans and establishes schedules and follows up performance

Administrate plan and support company’s quality system for product and services

Assist in controlling quality assurance/quality control budgets

Plan training and development of welders

Prepare Welding Procedure specification (WPS and PQR)

Familiar in executing required welding procedure

Interpretation of NDT inspection via VT, PT, UT,MT, RT methods.

Provide as built design details and recommended to engineering as needed

Experience on erection of structures steel inspection

Capable of interpreting fabrication and assembly drawings. Dimension inspection:

Dimension inspection on Fit-UP, Erection, Alignment &Assembly

Interpretation of workshop drawing

EDUCATION

2011 BE in Mechanical Engineering from Trichy Engineering College, Tamil Nadu, India 2008 Diploma in Mechanical Engineering from Srinivasa Polytechnic College, Tamil Nadu, India PERSONAL DETAILS

NAME : SENTHIL KUMAR BALASUBRAMANIAN

DATE OF BIRTH : 07th April 1989

SEX : Male

MARITAL STATUS : Married

NATIONALITY : Indian

LANGUAGES KNOWN : English, Tamil and Hindi

PASSPORT DETAILS : H9854629

The above details are confirmed to be true and correct. Please do not hesitate to contact me if there any clarification is need. I look forward to your favourable respond.

Sincerely,

Senthil Kumar Balasubramanian

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