PROFILE SUMMARY

*+ years of experience in production, Engine Assembly, Analysis of mechanical & electrical issues of engines, Production Supervisor.

In depth understanding of engine assembly, rework of genset & tractors engine.

Knowledge of developing and implementing the new ideas, SOP’s, / Production systems / WIP monitoring, packaging and on time product dispatch.

Worked on green field project, new assembly line installation and tools & fixture validation.

CORE COMPETENCIES

Production & Management

Reducing Cycle time by involving Manufacturing engineering & Product engineering.

Planning of daily production targets achievement, shift wise.

Absenteeism control & promoting team work.

Ensuring daily basis data monitoring of assembly run charts, defect logs, ICM(Intensive Care Mindset), cell level production, JH Check sheets, and other production related data.

Daily monitoring of CPS (Caterpillar Production System) based documents & preparation.

Co-ordinate & review with various departments in order to achieve 100% adherence of production plan.

Imparting training to all operators of personnel to ensure safe & effective production and meeting the quality parameters as required by customer.

Engine Assembly Production

Knowledge of understanding of sub-assemblies / assembly sequence / preparing SOP for assembly etc.

Conducting Daily P.I.D. Meeting, Distribute the Production plan to assembler.

Troubleshooting of engine mechanical & electrical problems on daily basis.

Working on SAP, PIN POINT software.

Rich experience of all assembly equipment’s such as DC nut runner, Leak testers, Manipulators etc.

Involved with Manufacture engineering for assembly validation, commissioning & Installation during line proving.

Taking daily audits of safety & standard work.

Quality Assurance

Identifying areas of quality failures & its elimination.

Participation on system &process changes discussion for quality improvement brainstorming.

Drive BIQ (Built in Quality) for stop to fix the defects approach.

Exposure of 7QC tools.

Conduct material rejection meeting to identify the root cause.

Organizational Experience

Since April ’01 2014 to till date with “Perkins India Pvt. Ltd” is a wholly owned subsidiary of “Caterpillar Inc.” is primarily a diesel engine manufacturer.

“Green Field Project” For Manufacturing Mid-Range Power Generation Engines Up to 2500 KW.

Working as Team Leader.

Key result area

Productivity improvement in engine assembly from 3 engines per shift to 8 engines per shift.

Reduced engine Assembly DPU to 0.5 from 2. (Reduction by 75 %).

Reduced cycle time of assembly work station with help of work management.

Reduced testing defects and rework cost due to alignment issues of part fitment.

Appreciation for achieving multi skilling for operators.

Highlights

Ownership of Engine Assembly and dispatch department.

Worked for ISO 9001, ISO 14001, and EMS & QMS Audits.

Safety induction, HIRA (Hazard Identification & Risk Assessment), First Aid & Fire Fighter in Perkins Aurangabad.

Involved in preparation of SFMEA, PFMEA.

Involved in preparation of IPV check sheet.

Involved for providing assembly cart training to new employees.

OPERATIONS EXCELLENCE of year 2017.

2) John Deere India Pvt. Ltd(FES) Pune

John Deere India is an automobile manufacturing corporation. It is one of the largest tractor manufacturers by production in India.

Technical Trainee Engine Assembly & testing (From 20 July 2011 To 19 July 2013)

Fulfill production plan by manufacturing & testing engines.

Continuous improvement on assembly line and testing beds.

Defect analysis of Engine assembly & testing.

Root causes analysis of entire Engine related problem.

On job training given to the new joined trainee and improve multi Skilling.

EDUCATION

S.S.C.(2006) - Class: First

PUNE BOARD 61.33 %.

H.S.C.(2008) - Class: First

PUNE BOARD 54.17 %.

Diploma in Mechanical Engineering (2011) - Class: Second class

Tilak Maharashtra Vidyapeeth, Ghultekadi Pune, 61.95%

IT SKILLS

Well worked with MSCIT, PowerPoint, M.S. Excel, M.S. Word, & SAP.

PERSONAL DETAILS

Date of Birth: 30/07/1989

Married Status:- Married

Languages known: Hindi, English, Marathi & Kannada.

Address: Salgar vasti,Solapur-413001

Current CTC:- 4.44

Location Preference: Anywhere in India.

PLACE: - AURANGABAD (PANDURANG T. LAMTURE)

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